Company Profile
Botou Casting Machinery Processing Co., Ltd, the esteemed successor to the renowned 'Cangzhou Metallic Crafts Co., Ltd.' Founded in 2008, Botou Casting Machinery Processing Co., Ltd rises as a beacon of excellence and innovation, illuminating the realms of Casting, Forging, and Stamping with its unmatched prowess. Serving a multitude of industries globally, our company is celebrated for its steadfast dedication to timely delivery and unparalleled cost-effectiveness. We excel in manufacturing forging parts with precision that knows no equal, utilizing cutting-edge closed die methods. Each component undergoes meticulous inspection and rigorous testing, guaranteeing compliance with the highest quality standards. This ensures that our products stand as symbols of reliability and excellence, setting industry benchmarks. As a premier manufacturer and exporter, Botou Casting Machinery Processing Co., Ltd stands as a virtuoso in the domain of Hot Forging, masterfully executing both open die and closed die techniques alongside Cold Forging. Our expansive expertise covers a vast array of forging components, each integral to industries such as mining, construction, automotive, and oil & gas, among countless others. Our unwavering commitment to innovation and excellence ensures that we remain at the forefront of technological advancement, consistently delivering solutions that are as robust as they are reliable, enhancing industrial advancements worldwide.
ADVANTAGE
At Botou Casting Machinery Processing Co., Ltd, we are ardently committed to maintaining our esteemed position as a trailblazer in the casting industry. Our fearless pursuit of excellence is epitomized by our bold integration of state-of-the-art automated forging equipment into our operations. This innovative leap forward has redefined the very essence of our production processes. By weaving automation into our core, we have drastically reduced dependence on manual labor, heralding a new epoch of efficiency and precision. Our cutting-edge facility now features a streamlined workflow, where each step of the forging process is intricately documented and scrutinized with unmatched precision. This visionary strategy culminates in a production line that is peerless in efficiency, extraordinary in its adaptability, and groundbreaking in its impact on the future of manufacturing.
Product Description
At Botou Casting Machinery Processing Co., Ltd, we take immense pride in being masters of our craft, specializing in the detailed creation of a broad spectrum of metal materials. Whether your needs involve iron, aluminum, steel, or brass, our extensive and versatile capabilities enable us to provide top-tier components forged with unparalleled precision, specifically tailored to meet your bespoke specifications and requirements. Trust us with your project and experience a superior level of quality and customization.
Our mission and expertise lie in crafting any metal material-whether iron, aluminum, steel, or brass-with exceptional precision and skill. Our steadfast commitment to excellence guarantees that you receive products of unmatched quality, designed to fulfill your unique and specific applications and needs. Experience the pinnacle of perfect customization and superior quality with us.
Packaging & Shipping
Our unwavering dedication to exceptional service is vividly illustrated through our outstanding packaging solutions. We take meticulous care to encase each valuable product in sturdy, tailor-made wooden cases, ensuring your order's perfect condition upon arrival. Our flexibility is limitless, as we warmly welcome any special packaging requests. With a personalized touch, we guarantee that every package is crafted to satisfy your exclusive needs, promising uncompromised quality and satisfaction. With boundless enthusiasm and meticulous attention to detail, we are thrilled to accommodate specific packaging requests. Our steadfast commitment to superior quality permeates every facet of our exceptional service, extending beyond basic packaging to deliver unparalleled customer satisfaction. We expertly oversee the entire process, starting with your initial consultation and seamlessly guiding you to the shipping stage. Our operations are a marvel of efficiency, dispatching your order within an impressively swift 30-day timeframe, ensuring you enjoy an unparalleled customer experience. We meticulously manage every logistical detail, assuring a seamless and timely delivery to your chosen port, regardless of your global location. Our comprehensive approach to logistics ensures that your Premium Cast Iron Guardrail Bracket arrives precisely when and where you need it, with unmatched reliability.
FAQ
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
A GUIDE TO FORGING PARTS
For countless millennia, forging has remained a revered cornerstone in the world of metalworking, celebrated for its unparalleled efficiency and effectiveness. This timeless craft excels at shaping raw metal forms without the need for melting. Instead, metals are kept solid, allowing master artisans to utilize sophisticated techniques such as hammering, rolling, or pressing to sculpt precise and intricate shapes. While each forging method boasts distinct advantages, they all embrace the fundamental principle of heating metal to its optimal temperature, facilitating effortless and precise shaping with unmatched craftsmanship.
In comparison to other metalworking methods, such as casting, forging stands out with its remarkable ability to produce components imbued with superior physical properties, notably extraordinary tensile strength and exceptional cost efficiency. These attributes arise from the meticulous refinement and alignment of the metal's intricate grain structure. Forging adeptly avoids melting the material, opting instead for percussive or compressive forces that direct grain flow to align with the final component's design. This meticulously orchestrated process results in parts with significantly enhanced strength, surpassing those created through machining or casting.
CMC Forge proudly extends these extraordinary benefits of forging to clients across a wide spectrum of industries. We offer an extensive suite of expert forging services, meticulously tailored to meet a diverse array of application needs with unparalleled precision and expertise. Experience the superior quality that only CMC Forge can deliver, empowering industries with the strength of expertly forged components.
THE INTRICATE FORGING PROCESS: MASTERING THE ARTISTRY OF METAL FORMATION
The forging process involves a variety of subtypes, each introducing unique variations to the steps involved in shaping the product. Nevertheless, most forging methods adhere to a consistent overarching framework that guides the sequential steps of production. This structured approach ensures efficiency and precision in every phase of the forging journey.
- At the core of forging lies the strategic use of dies to artfully compress and shape metal, making tool selection paramount to achieving desired outcomes. Custom die designs are often meticulously engineered to ensure the final product meets exacting specifications. In large-scale production, the process may involve the creation and use of multiple dies for operations such as flattening, forming, or cutting, each contributing to the masterpiece of metalwork.
- Upon completing meticulous planning and toolmaking, the true artistry of metalworking begins. Initially, the raw workpiece, or billet, is precisely cut to the required size. It is then carefully heated to the ideal temperature, priming it for the skilled forming process that follows. This phase marks the beginning of transformation, where raw metal takes on new life.
- At this stage, forging techniques diverge. Depending on the selected method, the billet may be heated and pressed between die sets or positioned within a molded cavity for compression. In cold forging, however, the craftsman skillfully manipulates the billet at ambient temperature using precision hammers, showcasing the versatility of forging techniques in achieving desired results.
- Finally, certain refinements might be necessary to achieve perfection. For example, some dies produce excess material, known as flashing, which requires meticulous trimming to ensure a flawless finish. This attention to detail underscores the commitment to excellence that defines the art of forging, resulting in impeccable components that stand the test of time.
APPLICATION
| Material |
Characteristics |
Application |
| Stainless Steel |
Corrosion-resistant |
- Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
- Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
|
| Low Carbon and Low Alloy Steel |
Easily processed
Good mechanical properties
Low material cost |
- Widely used at temperature lower than 900 F.
|
| HSLA/Microalloy Steel |
Good mechanical properties
Low material cost
Simple thermomechanical treatment |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum A356.0 |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Nickel-Base Superalloy |
Oxidation resistance
Creep-rupture strength |
- Used at temperature between 1200 and 1800 F.
- Used for structural shapes, turbine components, fittings, and valves.
|
| Titanium |
High strength
Low density
Excellent corrosion resistance |
- About 40% lighter in weight compared to steel parts.
- Used primarily in the temperature services to 1000 F.
- Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.
|
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