Company Profile
Botou Casting Machinery Processing Co., Ltd, the esteemed successor to the renowned 'Cangzhou Metallic Crafts Co., Ltd.' Founded in 2008, Botou Casting Machinery Processing Co., Ltd stands as an illustrious beacon of expertise and innovation. We illuminate the realms of Casting, Forging, and Stamping with unmatched prowess, serving a plethora of industries around the globe. Our commitment to excellence is unwavering, evident in our timely delivery and cost-effective solutions. Renowned for precision, we manufacture forging parts using cutting-edge closed die methods. Every component is subjected to meticulous inspection and rigorous testing, ensuring compliance with the highest quality standards. Our products are synonymous with reliability and excellence. As a premier manufacturer and exporter, we are virtuosos in the art of Hot Forging, adeptly performing both open die and closed die techniques, alongside Cold Forging. Our broad expertise spans an extensive array of forging components, vital to industries including mining, construction, automotive, and oil & gas, among many others. Our steadfast commitment to innovation and excellence ensures we remain at the cutting edge of technological advancement, delivering solutions that are robust and reliable.
ADVANTAGE
In our relentless pursuit of excellence and leadership within the casting industry, Botou Casting Machinery Processing Co., Ltd stands at the forefront of innovation and technological advancement. By seamlessly integrating state-of-the-art automated forging equipment into our production processes, we have completely revolutionized our manufacturing landscape. This strategic adoption of automation has dramatically reduced our dependence on manual intervention, ushering in an era marked by unparalleled efficiency and precision. Our cutting-edge facility now features a flawless workflow, where each phase of the forging process is expertly documented and scrutinized with matchless accuracy. This groundbreaking approach results in a production line that is unmatched in its efficiency, astonishing in its flexibility, and transformative in its impact on the future of manufacturing.
Product Description
At Botou Casting Machinery Processing Co., Ltd, we proudly stand as masters in the art of crafting a diverse array of metal materials with unmatched finesse. Whether your project calls for iron, aluminum, steel, or brass, our vast and flexible capabilities ensure the creation of top-tier components, forged with unparalleled precision, and meticulously customized to align with your unique specifications and requirements. Entrust your project to us and indulge in a superior caliber of quality and bespoke customization.
Our mission and expertise are rooted in the extraordinary crafting of any metal material—be it iron, aluminum, steel, or brass—with unparalleled precision and skill. Our unwavering dedication to excellence ensures that you receive products of unsurpassed quality, thoughtfully designed to meet your specific applications and unique needs. Discover the zenith of perfect customization and exceptional quality with us.
Packaging & Shipping
Our unwavering commitment to delivering exceptional service shines through in every aspect of our packaging solutions. We meticulously encase each valuable product in durable, custom-designed wooden cases, ensuring that your order arrives in pristine condition. Our flexibility is unmatched, warmly inviting any unique packaging requests. With a personal touch, we craft each package to perfectly align with your exclusive needs, guaranteeing satisfaction. With an abundance of enthusiasm and an acute attention to detail, we are thrilled to accommodate your specific packaging requests. Our steadfast dedication to unmatched quality permeates every element of our service, extending far beyond just packaging to ensure a superior experience. We expertly manage the entire process, starting from your initial consultation and seamlessly guiding you through to the final shipping stage. Our operations are marvels of efficiency, dispatching your order within an impressively swift 30-day timeframe, ensuring an unparalleled customer experience. We meticulously orchestrate every logistical detail, ensuring seamless and timely delivery to your chosen port, wherever you are in the world. Our comprehensive approach to logistics guarantees that your Premium Cast Iron Guardrail Bracket arrives exactly when and where you need it, every time.
FAQ
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
A GUIDE TO FORGING PARTS
For thousands of years, the art of forging has been a fundamental pillar in the realm of metalworking. Celebrated for its unparalleled efficiency and effectiveness, this ancient craft excels in transforming raw metals into precise forms without the need for melting. The magic lies in keeping metals solid, allowing artisans to employ advanced techniques like hammering, rolling, or pressing to create exact and detailed shapes. While each forging method offers unique benefits, they all adhere to the core principle of heating metal to optimal temperatures, facilitating effortless and accurate shaping.
When compared to other metalworking techniques, including casting, forging stands out with its exceptional ability to create components with superior physical attributes, namely remarkable tensile strength and outstanding cost efficiency. These advantages arise from the meticulous refinement and alignment of the metal's intricate grain structure. In forging, the material is never melted. Instead, it is subjected to percussive or compressive forces, directing grain flow to match the design of the final component. This precise process results in parts that boast significantly enhanced strength over those produced through machining or casting.
At CMC Forge, we are proud to deliver these extraordinary forging benefits to our clients across an extensive range of industries. We offer a comprehensive array of expert forging services meticulously tailored to cater to diverse application needs with unparalleled precision and expertise.
THE COMPLEXITIES OF THE INTRICATE FORGING PROCESS
The forging process consists of various subtypes, each introducing unique variations to the steps involved in shaping the product. However, most forging methods follow a similar overarching framework that directs the sequential steps of production.
- Central to the forging process is the strategic use of dies to artfully compress and shape metal, making tool selection crucial to achieving desired results. Custom die designs are often meticulously crafted to ensure the final product meets exacting specifications. For large-scale production, the process may involve the creation and use of multiple dies for procedures such as flattening, forming, or cutting.
- Following meticulous planning and toolmaking, the true artistry of metalworking begins. Initially, the raw workpiece, or billet, is precisely cut to the required size. It is then carefully heated to the optimal temperature, preparing it for the skilled forming process.
- At this point, forging techniques diverge. Based on the selected method, the billet may be heated and pressed between die sets or positioned within a molded cavity for compression. In cold forging, however, the craftsman artfully manipulates the billet at ambient temperature using precision hammers.
- Finally, certain refinements might be necessary to achieve perfection. For example, some dies produce excess material, known as flashing, which requires meticulous trimming to ensure a flawless finish.
APPLICATION
| Material |
Characteristics |
Application |
| Stainless Steel |
Corrosion-resistant |
- Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
- Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
|
| Low Carbon and Low Alloy Steel |
Easily processed
Good mechanical properties
Low material cost |
- Widely used at temperature lower than 900 F.
|
| HSLA/Microalloy Steel |
Good mechanical properties
Low material cost
Simple thermomechanical treatment |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum A356.0 |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Nickel-Base Superalloy |
Oxidation resistance
Creep-rupture strength |
- Used at temperature between 1200 and 1800 F.
- Used for structural shapes, turbine components, fittings, and valves.
|
| Titanium |
High strength
Low density
Excellent corrosion resistance |
- About 40% lighter in weight compared to steel parts.
- Used primarily in the temperature services to 1000 F.
- Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.
|
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