Company Profile
Botou Casting Machinery Processing Co., Ltd, the esteemed successor to the renowned 'Cangzhou Metallic Crafts Co., Ltd.' Founded in 2008, Botou Casting Machinery Processing Co., Ltd represents an illustrious beacon of industry expertise and innovation. Our pioneering presence advances the fields of Casting, Forging, and Stamping with unparalleled excellence, serving a diverse range of industries globally. Our steadfast commitment to excellence shines through in our punctual deliveries and cost-effective solutions. Celebrated for precision, our forging components are crafted using state-of-the-art closed die methods. Each piece undergoes meticulous inspection and rigorous testing to meet the highest quality standards, making our products synonymous with reliability and excellence. As a leading manufacturer and exporter, we excel in the art of Hot Forging, skillfully executing both open die and closed die techniques, along with Cold Forging. Our expansive expertise covers a wide spectrum of forging components essential to industries such as mining, construction, automotive, and oil & gas, among many others. Our unwavering dedication to innovation and excellence keeps us at the forefront of technological advancements, delivering solutions that are both robust and reliable.
ADVANTAGE
In our relentless pursuit of excellence and leadership within the casting industry, Botou Casting Machinery Processing Co., Ltd stands at the forefront of innovation and technological advancement. With a bold vision, we have seamlessly integrated cutting-edge automated forging equipment into our advanced production processes, revolutionizing the manufacturing landscape like never before. This strategic leap into automation has significantly minimized reliance on manual intervention, marking the dawn of a new era marked by unprecedented efficiency and precision. Our state-of-the-art facility is now a beacon of flawless operational workflow, where each phase of the forging process is meticulously documented and scrutinized with unmatched accuracy. This groundbreaking methodology results in a production line that is not only unmatched in its efficiency but is also astonishingly flexible, heralding a transformative impact on the future of manufacturing.
Product Description
At Botou Casting Machinery Processing Co., Ltd, we are the virtuosos of metal crafting, where mastery meets artistry. Our extensive expertise spans a myriad of metals—iron, aluminum, steel, or brass—each material transformed with exceptional precision and care. Our expansive and adaptable capabilities are tailored to produce components of the highest caliber, crafted to perfection and customized to seamlessly meet your unique specifications and requirements. Place your trust in us to experience an elevated standard of excellence and bespoke craftsmanship.
Our mission is a testament to our profound expertise in the meticulous crafting of metal materials, whether it be iron, aluminum, steel, or brass. With a relentless pursuit of perfection, we assure you of products that are not only of the finest quality but also ingeniously designed to cater to your specific applications and distinct needs. Experience the pinnacle of personalized customization and outstanding quality with Botou Casting Machinery Processing Co., Ltd.
Packaging & Shipping
Our unwavering devotion to delivering extraordinary service radiates through every facet of our packaging solutions. Each precious product is meticulously nestled within robust, custom-crafted wooden cases, assuring that your order reaches you in immaculate condition. Our adaptability knows no bounds, warmly welcoming any special packaging requests. With a personalized touch, we tailor each package to perfectly suit your unique needs, ensuring complete satisfaction. Brimming with enthusiasm and an acute attention to every detail, we are elated to accommodate your precise packaging requirements. Our steadfast commitment to unparalleled quality infuses every aspect of our service, transcending mere packaging to deliver an exceptional experience. We expertly orchestrate the entire journey, from your initial consultation to the seamless transition into the final shipping phase. Our operations are a spectacle of efficiency, dispatching your order within an impressively swift 30-day window, securing an exceptional customer journey. We meticulously coordinate every logistical facet, ensuring seamless and punctual delivery to your designated port, anywhere around the globe. Our thorough approach to logistics guarantees that your Premium Cast Iron Guardrail Bracket arrives precisely when and where you desire it, every single time.
FAQ
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
A GUIDE TO FORGING PARTS
For millennia, forging has stood as a cornerstone in the world of metalworking, renowned for its unrivaled ability to transform raw metals into intricate forms without resorting to melting. This ancient yet advanced craft harnesses the solidity of metals, empowering artisans to utilize sophisticated techniques such as hammering, rolling, or pressing to achieve precise and detailed shapes. Each forging method brings its own unique advantages, yet all share the foundational principle of heating metal to ideal temperatures, thereby enabling effortless and precise shaping.
In comparison to other metalworking techniques, including casting, forging distinguishes itself with its remarkable capacity to produce components boasting superior physical properties, notably exceptional tensile strength and cost-effectiveness. These benefits stem from the meticulous refinement and alignment of the metal's detailed grain structure. Unlike other methods, forging does not involve melting the material. Instead, it is subjected to calculated percussive or compressive forces that direct grain flow to align with the component's design, resulting in parts with significantly enhanced strength.
CMC Forge proudly delivers these remarkable forging advantages to clients across a wide array of industries. We provide an extensive suite of specialized forging services, precisely engineered to meet diverse application requirements with unmatched precision and expertise.
THE INTRICATE COMPLEXITIES OF THE FORGING PROCESS
The forging process encompasses various subtypes, each introducing distinct variations to the methodology of shaping a product. Yet, most forging methods adhere to a similar overarching framework that guides the sequential steps of production.
- Central to forging is the strategic use of dies to expertly compress and shape metal, rendering tool selection critical to achieving desired outcomes. Custom die designs are often meticulously developed to ensure the final product adheres to stringent specifications. For high-volume production, the process may involve using multiple dies for operations such as flattening, forming, or cutting.
- After exhaustive planning and precision toolmaking, the true craftsmanship of metalworking commences. Initially, the raw workpiece, or billet, is accurately cut to the desired dimensions. It is then heated with precision to reach the optimal temperature, setting the stage for the skilled forming process.
- At this juncture, forging techniques diverge. Depending on the selected method, the billet may be heated and pressed between intricately designed die sets or placed within a molded cavity for compression. In cold forging, however, artisans skillfully manipulate the billet at room temperature using precision hammers.
- Finally, certain refinements might be necessary to attain perfection. For instance, some dies create excess material, known as flashing, which requires careful trimming to ensure a perfect finish.
APPLICATION
| Material |
Characteristics |
Application |
| Stainless Steel |
Corrosion-resistant |
- Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
- Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
|
| Low Carbon and Low Alloy Steel |
Easily processed
Good mechanical properties
Low material cost |
- Widely used at temperature lower than 900 F.
|
| HSLA/Microalloy Steel |
Good mechanical properties
Low material cost
Simple thermomechanical treatment |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum A356.0 |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Nickel-Base Superalloy |
Oxidation resistance
Creep-rupture strength |
- Used at temperature between 1200 and 1800 F.
- Used for structural shapes, turbine components, fittings, and valves.
|
| Titanium |
High strength
Low density
Excellent corrosion resistance |
- About 40% lighter in weight compared to steel parts.
- Used primarily in the temperature services to 1000 F.
- Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.
|
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