Company Profile
Botou Casting Machinery Processing Co., Ltd, the esteemed successor to the iconic 'Cangzhou Metallic Crafts Co., Ltd.' Founded in 2008, Botou Casting Machinery Processing Co., Ltd has risen as a prestigious leader in its field, encapsulating a world of expertise and pioneering innovation. We brilliantly illuminate the vast domains of Casting, Forging, and Stamping with unparalleled mastery, catering to a multitude of industries worldwide. Our unwavering dedication to excellence is reflected in our prompt delivery and highly competitive solutions. Renowned for precision, we manufacture forging parts utilizing advanced closed die methods. Each component undergoes stringent inspection and exhaustive testing, ensuring alignment with the most stringent quality standards. Our products epitomize reliability and distinction. As a distinguished manufacturer and exporter, we are maestros in the sophisticated artistry of Hot Forging, expertly executing both open die and closed die techniques, alongside Cold Forging. Our extensive expertise encompasses a wide spectrum of forging components, essential to industries such as mining, construction, automotive, and oil & gas, among many others. Our steadfast dedication to innovation and excellence ensures we remain at the forefront of technological advancement, consistently delivering solutions that are robust, reliable, and innovative.
ADVANTAGE
In our relentless pursuit of excellence and leadership within the casting industry, Botou Casting Machinery Processing Co., Ltd stands proudly at the pinnacle of innovation and technological advancement. By seamlessly weaving state-of-the-art automated forging equipment into our production processes, we have completely transformed our manufacturing landscape into a realm of unparalleled excellence. This strategic embrace of automation has significantly minimized our reliance on manual intervention, heralding a new era characterized by unmatched efficiency and precision. Our cutting-edge facility now boasts a faultless workflow, where every phase of the forging process is meticulously documented and scrutinized with exceptional accuracy. This revolutionary approach culminates in a production line that is unmatched in its efficiency, remarkable in its adaptability, and transformative in its impact on the future of manufacturing.
Product Description
At Botou Casting Machinery Processing Co., Ltd, we excel as artisans in the sophisticated craft of fashioning a remarkable and diverse range of metal materials with unmatched skill and artistry. Whether your project demands iron, aluminum, steel, or brass, our expansive and adaptable capabilities guarantee the production of elite components. These components are forged with unparalleled precision and meticulously personalized to match your distinct specifications and requirements. Place your trust in us and experience an elevated standard of quality and bespoke customization that is second to none.
Our mission and expertise are deeply embedded in the extraordinary art of crafting any metal material—be it iron, aluminum, steel, or brass—with impeccable precision and unparalleled skill. Our steadfast commitment to excellence ensures that you receive products of extraordinary quality, thoughtfully crafted to suit your specific applications and unique requirements. Discover the pinnacle of perfect customization and exceptional quality by partnering with us.
Packaging & Shipping
Our unwavering commitment to delivering exceptional service shines through in every aspect of our packaging solutions. Each valuable product is meticulously encased in durable, custom-designed wooden cases, ensuring your order arrives in pristine condition. We warmly invite and gladly accommodate any unique packaging requests. With a personal touch, we craft each package to align perfectly with your exclusive needs, ensuring complete satisfaction. With boundless enthusiasm and acute attention to detail, we are thrilled to accommodate your specific packaging requests. Our steadfast dedication to unparalleled quality permeates every element of our service, ensuring a superior experience that goes beyond just packaging. We expertly manage the entire process, from your initial consultation to the final shipping stage. Our operations are marvels of efficiency, dispatching your order within an impressively swift 30-day timeframe to ensure an unparalleled customer experience. We meticulously orchestrate every logistical detail, ensuring seamless and timely delivery to your chosen port, anywhere in the world. Our comprehensive approach guarantees that your Premium Cast Iron Guardrail Bracket arrives exactly when and where you need it, every time.
FAQ
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
A GUIDE TO FORGING PARTS
For millennia, forging has stood as a cornerstone in the art of metalworking, renowned for its unmatched efficiency and precision. This ancient technique masterfully transforms raw metals into finely detailed forms without the need for melting. The secret lies in maintaining the metal's solid state, enabling craftsmen to harness sophisticated methods such as hammering, rolling, or pressing to forge exact shapes. While each forging method boasts distinct advantages, they all revolve around heating metals to the ideal temperature, ensuring effortless and precise shaping.
When juxtaposed with other metalworking processes like casting, forging distinctly shines with its exceptional capacity to produce components endowed with superior physical attributes, notably impressive tensile strength and cost-effectiveness. These unparalleled benefits stem from the meticulous refinement and alignment of the metal's grain structure. In forging, the metal remains unmelted and is subjected to percussive or compressive forces, directing the grain flow perfectly to fit the final design. This exacting technique yields parts with substantially enhanced strength compared to those from machining or casting.
At CMC Forge, we take immense pride in delivering these remarkable forging advantages to our clients across a wide array of industries. We offer an extensive suite of expert forging services, meticulously customized to meet diverse application needs with exceptional precision and proficiency.
THE COMPLEXITIES AND INTRICACIES OF THE FORGING PROCESS
The forging process encompasses a variety of subtypes, each introducing unique nuances to the steps involved in shaping products. Nonetheless, most forging methods adhere to a similar overarching framework guiding the sequential production steps.
- At the heart of the forging process is the strategic deployment of dies to artfully compress and mold metal, making the selection of tools pivotal in achieving desired results. Custom die designs are often meticulously crafted to ensure the final product aligns with exact specifications. For high-volume production, the process might involve the creation and use of multiple dies for procedures like flattening, forming, or cutting.
- Following thorough planning and precise toolmaking, the genuine artistry of metalworking commences. Initially, the raw workpiece, or billet, is meticulously cut to the required size and then heated with precision to the optimal temperature, priming it for the skillful forming process ahead.
- At this juncture, forging techniques diverge. Depending on the chosen method, the billet may be heated and pressed between die sets or placed within a molded cavity for compression. In cold forging, however, the craftsman adeptly manipulates the billet at room temperature using precision hammers.
- Finally, certain refinements may be necessary to achieve absolute perfection. For instance, some dies produce excess material, known as flashing, which requires meticulous trimming to ensure an impeccable finish.
APPLICATION
| Material |
Characteristics |
Application |
| Stainless Steel |
Corrosion-resistant |
- Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
- Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
|
| Low Carbon and Low Alloy Steel |
Easily processed
Good mechanical properties
Low material cost |
- Widely used at temperature lower than 900 F.
|
| HSLA/Microalloy Steel |
Good mechanical properties
Low material cost
Simple thermomechanical treatment |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum A356.0 |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Nickel-Base Superalloy |
Oxidation resistance
Creep-rupture strength |
- Used at temperature between 1200 and 1800 F.
- Used for structural shapes, turbine components, fittings, and valves.
|
| Titanium |
High strength
Low density
Excellent corrosion resistance |
- About 40% lighter in weight compared to steel parts.
- Used primarily in the temperature services to 1000 F.
- Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.
|
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