Company Profile
Botou Casting Machinery Processing Co., Ltd, the esteemed successor to the renowned 'Cangzhou Metallic Crafts Co., Ltd.' Founded in 2008, Botou Casting Machinery Processing Co., Ltd stands as an emblem of innovation and excellence. Our expertise shines brightly in the realms of Casting, Forging, and Stamping, where our unmatched skill lights the way. Catering to a diverse array of global industries, our company garners acclaim for steadfast dedication to prompt delivery and competitive pricing. We specialize in the production of forging parts with an unparalleled precision, employing cutting-edge closed die techniques. Each component is subjected to thorough inspection and exhaustive testing, ensuring adherence to the most stringent quality standards. This guarantees that our products epitomize reliability and superior craftsmanship. As a leading manufacturer and exporter, we are maestros in the art of Hot Forging, skillfully implementing both open die and closed die methodologies, along with Cold Forging. Our vast expertise embraces a wide spectrum of forging components, integral to industries such as mining, construction, automotive, and oil & gas, among many others. Our relentless pursuit of innovation and excellence ensures we remain on the cutting edge of technological advancements, delivering solutions that are not only robust but also reliable.
ADVANTAGE
In our unyielding quest to establish Botou Casting Machinery Processing Co., Ltd as a titan in the casting industry, we are boldly advancing into the realm of technological brilliance. Our commitment to innovation is exemplified by the integration of state-of-the-art automated forging equipment, revolutionizing our production landscape. This strategic adoption of automation has dramatically reduced our dependency on manual labor, heralding a new epoch of unparalleled efficiency and precision. Our cutting-edge facility is now a symphony of streamlined operations, where each phase of the forging journey is rigorously documented and scrutinized with exceptional accuracy. This groundbreaking approach culminates in a production line that stands unmatched in efficiency, extraordinary in adaptability, and transformative in shaping the future of manufacturing.
Product Description
At Botou Casting Machinery Processing Co., Ltd, we take immense pride in being masters of our craft, specializing in the detailed creation of an extensive array of metal materials. Whether your needs involve iron, aluminum, steel, or brass, our extensive and versatile capabilities empower us to deliver top-tier components forged with unparalleled precision. Each piece is meticulously tailored to meet your bespoke specifications and requirements. Place your trust in us for your project and experience a superior level of quality and customization that sets us apart.
Our mission and expertise lie in crafting any metal material—whether iron, aluminum, steel, or brass—with exceptional precision and unparalleled skill. Our steadfast commitment to excellence ensures that you receive products of unmatched quality, meticulously designed to fulfill your unique and specific applications and needs. Discover the pinnacle of perfect customization and superior quality with us.
Packaging & Shipping
Our unwavering commitment to exceptional service is beautifully reflected in our packaging solutions. We take extraordinary care to encase each precious product in robust, tailor-made wooden cases, safeguarding your order's pristine condition upon arrival. Our flexibility knows no bounds, as we warmly welcome any unique packaging requests. With a personalized touch, we ensure that every package is crafted to satisfy your exclusive needs. With boundless enthusiasm and meticulous attention to detail, we are delighted to accommodate specific packaging requests. Our steadfast commitment to unrivaled quality permeates every facet of our exceptional service, extending far beyond mere packaging. From the moment of your first consultation, we expertly oversee the entire process, seamlessly guiding you through to the final shipping stage. Our operations are a marvel of efficiency, effortlessly dispatching your order within a remarkably swift 30-day timeframe, offering you an unparalleled customer experience that transcends expectations. We meticulously orchestrate every logistical element, ensuring a seamless and punctual delivery to your chosen port worldwide, no matter the destination. Our all-encompassing approach to logistics guarantees that your Premium Cast Iron Guardrail Bracket arrives precisely when and where you require it, enhancing your overall experience with us.
FAQ
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
A GUIDE TO FORGING PARTS
For countless generations, forging has been the bedrock of metalworking, celebrated for its unparalleled efficiency and artistry. This age-old craft surpasses conventional methods by skillfully shaping raw metal forms without melting. Instead, metals remain solid, allowing master artisans to employ advanced techniques such as hammering, rolling, or pressing to sculpt intricate and precise designs. Each forging method boasts unique advantages but shares the foundational principle of heating metal to optimal temperatures, facilitating effortless and exact shaping.
In contrast to other metalworking methods, such as casting, forging distinguishes itself with the ability to create components with superior physical properties, particularly remarkable tensile strength and cost-effectiveness. These exceptional qualities arise from the meticulous refinement and alignment of the metal's grain structure. Forging eschews melting, favoring percussive or compressive forces that guide grain flow to conform with the component's design. This precise approach results in parts with significantly enhanced strength compared to those produced by machining or casting.
CMC Forge proudly offers these remarkable forging advantages to clients across a diverse range of industries. Our extensive suite of expert forging services is meticulously crafted to address a wide array of application needs with unmatched precision and skill.
THE EXQUISITE ART OF THE FORGING PROCESS
The forging process encompasses a variety of subtypes, each introducing distinct variations to the steps involved in shaping the product. However, most forging methods adhere to a unified overarching framework that guides the sequential production steps.
- Central to the forging process is the strategic use of dies to expertly compress and mold metal, making tool selection crucial in achieving the desired outcomes. Custom die designs are often meticulously engineered to ensure the final product adheres to precise specifications. In large-scale production scenarios, the process may involve creating and using multiple dies for operations like flattening, forming, or cutting.
- Following meticulous planning and toolmaking, the true artistry of metalworking begins. Initially, the raw workpiece, or billet, is precisely cut to the required size. It is then carefully heated to the ideal temperature, priming it for the masterful forming process that follows.
- At this juncture, forging techniques diverge. Depending on the chosen method, the billet may be heated and pressed between die sets or placed within a molded cavity for compression. In cold forging, however, the craftsman skillfully manipulates the billet at ambient temperature using precision hammers.
- Finally, certain meticulous refinements may be necessary to achieve perfection. For instance, some dies may produce excess material, known as flashing, which requires precise trimming to ensure a flawless finish.
APPLICATION
| Material |
Characteristics |
Application |
| Stainless Steel |
Corrosion-resistant |
- Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
- Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
|
| Low Carbon and Low Alloy Steel |
Easily processed
Good mechanical properties
Low material cost |
- Widely used at temperature lower than 900 F.
|
| HSLA/Microalloy Steel |
Good mechanical properties
Low material cost
Simple thermomechanical treatment |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Aluminum A356.0 |
Good strength-to-weight ratio
Readily forged |
- Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
|
| Nickel-Base Superalloy |
Oxidation resistance
Creep-rupture strength |
- Used at temperature between 1200 and 1800 F.
- Used for structural shapes, turbine components, fittings, and valves.
|
| Titanium |
High strength
Low density
Excellent corrosion resistance |
- About 40% lighter in weight compared to steel parts.
- Used primarily in the temperature services to 1000 F.
- Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.
|
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