Forging Metal Products Alloy Mechanical Parts Forging Processing

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

At the prestigious Botou Casting Machinery Factory, we stand as the venerated pioneers and esteemed forerunners of Cangzhou Metallic Crafts Co., Ltd. Nestled in the vibrant heart of Botou, our factory resides at a pivotal space in the renowned casting and forging hub of Hebei Province, China, strategically positioned just 200 kilometers from the bustling metropolis of Beijing. With a rich heritage spanning over thirty illustrious years, we have illuminated the custom forging arena, setting the gold standard for mastery and craftsmanship. Our resolute dedication transcends the mere acquisition of external expertise. We fervently imbue our operations with cutting-edge techniques and revolutionary machinery, ensuring our continuous evolution. In our relentless quest for advancement and innovation, we not only meet but consistently go beyond market expectations, delivering steadfast satisfaction and unmatched excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is an ancient and esteemed craft that harmoniously blends with modern metalworking, underscoring its unmatched importance in today's industry. At its core, forging expertly transforms raw metal while maintaining its robust integrity and strength. Skilled artisans utilize advanced methods such as hammering, rolling, and pressing to meticulously shape and craft materials. This intricate process, driven by intense heat, allows for the elegant manipulation of metal, presenting a remarkable array of forging techniques, each boasting distinct advantages and characteristics.

When compared with casting and various other metalworking techniques, forging stands out as the ultimate choice for crafting components with exceptional physical properties, renowned for their unmatched tensile strength and cost efficiency. The secret to these exceptional qualities is found in the intentional manipulation of the metal's grain structure. By skillfully avoiding melting, a combination of percussive and compressive forces is applied to guide the grain structure, aligning perfectly with the design of the final product. This meticulous procedure results in components that possess significantly superior strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd cordially invites you to discover the unparalleled advantages of forging. We serve a wide range of industries with our extensive suite of expert forging services, carefully crafted to meet an array of application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the expansive realm of forging, there is a vast array of specialized subtypes, each marked by its intricate process details. Nonetheless, most forging endeavors follow a fundamental set of steps that ensure success and quality.

• The success of forging is anchored in the carefully designed dies that shape and compress metal into desired forms. Choosing the right toolset is vital to achieving the ideal shape and form. Custom die designs are often critical to meet exact specifications, particularly in large-scale production runs where multiple dies work in harmony to perform tasks like flattening, forming, and cutting with precision and accuracy.
• Following meticulous planning and precision toolmaking, the transformation journey in metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions, then heated to the precise temperature required for effective shaping and molding.
• At this crucial stage, forging methodologies can greatly diverge. Based on the chosen approach, the heated billet may be positioned between dies or into a preformed cavity for compression. Alternatively, in the method of cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form and precision.
• For the best results, certain finishing touches may be necessary. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product, achieving the highest standards of quality and precision.

COLD FORGING VS HOT FORGING

 

Forging, an age-old and ever-evolving craftsmanship, elegantly divides into two paramount techniques: hot forging and cold forging. Each distinct method intricately transforms raw metal into durable, premium-quality products, embodying the essence of precision metalwork.

Hot forging, a highly refined process, involves heating metal beyond its recrystallization point, often soaring to a blistering 2,300 degrees Fahrenheit. This method is celebrated for its remarkable energy efficiency in metal shaping, thanks to the reduced yield strength and enhanced ductility. Furthermore, it efficiently eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the forged product.

Cold forging, on the other hand, meticulously reshapes metals at room temperature or just slightly above, challenging their fortitude and resilience. Although tougher metals like high-carbon steel may pose resistance, cold forging is esteemed for its unparalleled precision, delivering extraordinary dimensional accuracy, consistent uniformity, and an exceptional surface finish. This adaptable method encompasses bending, extruding, cold drawing, and cold heading, requiring sophisticated equipment and occasionally intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly enhancing the structural integrity of the final product.
• Retention of the metal's inherent strength, ensuring robust and enduring products that stand the test of time.
• Complete elimination of imperfections, inclusions, and porosity, resulting in flawlessly crafted products.
• Relatively low production costs, positioning it as an economically viable and attractive choice for manufacturers.
• Exceptional production efficiency and yield, greatly optimizing operational productivity and resource allocation.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of excellence in the realm of hot forging. We proudly supply premium hot forging parts and components, meticulously crafted to serve a vast array of industries. Our reach extends to sectors such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine industries, and beyond. Each product we deliver exemplifies our unwavering dedication to outstanding design and superior functionality.

Hot forging is heralded for yielding some of the most durable components in metal manufacturing. Our expertise spans from the creation of lightweight parts weighing mere grams to substantial components tipping the scales at hundreds of kilograms. For those parts that demand unique surface finishes, we offer a plethora of secondary operations including precision machining and sophisticated surface finishing techniques. This meticulous approach guarantees that each component not only meets but exceeds the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a revolutionary technique involving the heating of metal beyond its recrystallization point. This advanced process efficiently reduces flow stress and minimizes energy consumption, resulting in accelerated production rates. It simplifies the metal shaping process and significantly reduces fracture risks during manufacturing, establishing itself as an invaluable tool in modern metalworking.

Iron and its alloys are predominantly hot forged due to two critical factors. Firstly, as work hardening progresses, these resilient materials, like steel and iron, become increasingly resistant to shaping. Secondly, hot forging these metals is economically advantageous, enabling subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The average temperatures for hot forging various metals are as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require temperatures between 700°C (1,292°F) and 800°C (1,472°F); Steel can be forged at temperatures reaching an impressive 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the process of hot forging, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The superheated metal is then expertly deformed and shaped within molds, which may also be preheated when necessary. This high-temperature condition allows for the formation of more intricate shapes compared to cold forging, enhancing both the pliability and formability of the metal.

For superalloys, which are naturally less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. This process, also known as hot forging, maintains the workpiece at an optimal temperature throughout, ensuring unparalleled quality and structural integrity in the end product.

Maintaining the temperature of the workpiece is achieved by heating the mold to a level close to or slightly lower than that of the workpiece. This strategic approach eliminates cooling at the mold interfaces, thereby optimizing metal flow properties and enhancing the precision of the forming process.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imbues metals with remarkable ductility, making it easier to manipulate them into the desired shapes and forms with finesse.
• Complex shapes: This process empowers the creation of intricate and complex shapes that might be unattainable through other forging methods, thereby broadening the spectrum of design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring exacting standards are consistently met without compromise.
• Cost benefit: Experience reduced production costs and enhanced material utilization, making hot forging a financially astute choice for diverse manufacturing needs.
• Enhanced stiffness: This process inherently fortifies materials, conferring greater stiffness and durability to finished products, thereby ensuring prolonged and reliable performance.
• Size: Our diverse product offerings range from compact 1-inch parts to substantial 30-inch components. We fulfill a wide array of needs and specifications, providing solutions meticulously tailored to your unique requirements.
• Weight: We engineer parts with weights varying from light ounces to robust components exceeding 100 pounds, precisely adapted to your specific needs and applications, ensuring versatility and precision in every piece.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, you are invited to experience the pinnacle of precision with our superior machining services. Each component is meticulously crafted with an unparalleled level of accuracy and professionalism, consistently exceeding industry benchmarks. Allow our highly skilled team of experts to guide your projects to the heights of perfection, achieving supreme quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Discover our extensive array of cutting-edge services designed to fulfill your comprehensive manufacturing needs. From specialized punching and exact drilling to detailed tapping, smooth bending, and complex milling, we deliver solutions that excel in managing both intricate and straightforward tasks with exceptional quality and reliability. Count on us for the success of all your projects.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the aesthetics and durability of your products with our wide range of surface treatment options. Featuring expert painting, high-quality anodizing, durable black oxide, and long-lasting powder coating, we are committed to improving both the appearance and structural strength of your components. Trust Botou Casting Machinery Processing Co., Ltd to elevate the performance and visual allure of your products.
• Heat Treatment: Elevate the performance of your components with our advanced heat treatment methods, meticulously crafted to enhance strength, durability, and wear resistance. Our cutting-edge processes are designed to maximize product lifespan and functionality, ensuring superior performance in any application. Experience the unmatched reliability and efficiency of Botou Casting Machinery Processing Co., Ltd's innovative solutions.