Forging Precision Gears Forging Metal Brackets

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory, a legendary pioneer and the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd, proudly stands as a monumental force in the heart of Botou. This distinguished hub of casting and forging expertise in Hebei Province, China, is strategically positioned a convenient 200 kilometers from the dynamic metropolis of Beijing. For over three decades of unmatched distinction, we have shone as a beacon of superior craftsmanship in the custom forging industry, embodying a heritage of unsurpassed forging mastery. Our steadfast dedication goes beyond merely acquiring external proficiency; we fervently incorporate cutting-edge techniques and sophisticated machinery into our operations. Unyielding in our quest for progress and innovation, we ensure that our efforts not only meet but consistently exceed market expectations, offering unwavering satisfaction and unparalleled excellence to our valued clientele.

A GUIDE TO FORGING PARTS

Forging, an age-old craft celebrated for its timeless appeal, beautifully marries tradition and modernity in metalworking, showcasing its unmatched importance. At its core, forging is an art that transforms raw metal into durable masterpieces while maintaining its robust integrity. Master artisans utilize advanced techniques like hammering, rolling, and pressing to skillfully sculpt materials. This elaborate process, driven by intense heat, allows for the spectacular manipulation of metal, providing a remarkable array of forging methods, each boasting unique benefits.

Compared to casting and other methodologies, forging stands as the ultimate choice for creating components with extraordinary physical properties, marked by exceptional tensile strength and incredible cost efficiency. The secret to these superior outcomes lies in the deliberate manipulation of the metal's grain structure. By expertly avoiding melting, a combination of percussive and compressive forces is strategically applied to guide the grain structure, perfectly aligning it with the finished product's design. This meticulous process results in components with significantly enhanced strength over machined or casted counterparts.

Botou Casting Machinery Processing Co., Ltd cordially invites you to experience first-hand the unmatched advantages of forging. We proudly serve a diverse spectrum of industries with our extensive suite of expert forging services, thoughtfully tailored to meet a wide range of application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

In the vast realm of forging, there exists an array of specialized subtypes, each defined by its intricate process details. However, most forging projects follow a fundamental sequence of steps that ensure success.

• The success of forging hinges on intricately crafted dies that mold and compress metal into precise shapes. Choosing the right toolset is essential for achieving the desired form. Custom die designs often prove necessary to meet specific demands, especially in large-scale production runs where multiple dies synchronize tasks like flattening, forming, and cutting with precision.
• Following thorough planning and precision toolmaking, the transformation in metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective shaping.
• At this critical juncture, forging methodologies can vary greatly. Depending on the selected method, the heated billet might be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the exact form.
• For superior results, certain finishing touches may be necessary. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless yet continually advancing art, is gracefully divided into the two quintessential techniques: hot forging and cold forging. Each distinct approach masterfully transforms raw metal into robust, high-quality creations, capturing the very essence of precision metal craftsmanship.

Hot forging is a highly sophisticated process that involves heating metal beyond its recrystallization point, reaching up to an intense 2,300 degrees Fahrenheit. This technique is renowned for its outstanding energy efficiency in metal shaping due to reduced yield strength and increased ductility. Moreover, it thoroughly eliminates chemical inconsistencies, ensuring a homogenous metal composition throughout the forged masterpiece.

Cold forging, conversely, skillfully reshapes metals at ambient temperature or slightly above, testing their strength and resilience. Although tougher metals like high-carbon steel may resist, cold forging is acclaimed for its unmatched precision, delivering remarkable dimensional accuracy, uniformity, and a superior surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, demanding advanced equipment and occasionally intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly enhancing the structural integrity and strength of the final product.
• Retention of the metal's inherent strength, ensuring products that are robust, durable, and enduring, ready to withstand the test of time.
• Complete elimination of imperfections, inclusions, and porosity, crafting products that are flawlessly perfect in every aspect.
• Relatively low production costs, making it an economically viable and appealing option for manufacturers globally.
• Exceptional production efficiency and yield, significantly boosting operational productivity and optimizing resource allocation effectively.

 

HOT FORGING

Our esteemed enterprise, Botou Casting Machinery Processing Co., Ltd, is celebrated for delivering unparalleled hot forging parts and components. These impeccably precision-engineered offerings cater to a remarkable array of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and many others. Each meticulously crafted product is a testament to our unwavering commitment to excellence in both design and functionality, ensuring top-notch quality and performance.

Hot forging is renowned for creating some of the most durable and resilient components within the metal manufacturing industry. Our extensive capabilities stretch from crafting lightweight parts as small as a few grams to substantial components weighing in at hundreds of kilograms. For parts requiring a refined finish, we offer a comprehensive suite of secondary operations such as precision machining and advanced surface finishing techniques. This meticulous attention to detail guarantees every piece not only achieves but surpasses the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging stands as a pioneering process that entails heating metal beyond its recrystallization point, thereby reducing flow stress and energy consumption. This innovative method accelerates production rates and simplifies metal shaping, significantly minimizing fracture risks during the manufacturing process. It's an invaluable asset in modern metalworking, facilitating the creation of superior components with ease.

Iron and its alloys are predominantly hot forged due to two pivotal factors: Firstly, as work hardening progresses, these sturdy materials, such as steel and iron, become increasingly resistant to shaping. Secondly, the hot forging of these metals proves to be cost-effective, allowing for subsequent heat treatment processes that enhance strength without relying solely on cold working techniques.

The average temperatures for hot forging are precisely as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys necessitate temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures soaring to 1,150°C (2,102°F), ensuring the perfect conditions for superior forging results.

 

 

 

How are Hot Forgings Made?

In the realm of hot forging, metals are meticulously heated beyond their recrystallization point to prevent strain hardening during deformation. The heated metal is then expertly plastically deformed and shaped within molds that may also be heated when necessary. This high-temperature environment permits the creation of more intricate shapes than cold forging, significantly enhancing the metal's pliability and formability for superior outcomes.

For superalloys, inherently less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. This thermal process, synonymous with hot forging, maintains the workpiece at an optimal temperature throughout, ensuring the highest quality and structural integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece, effectively eliminating cooling at mold interfaces. This optimization of metal flow properties enhances forming precision, delivering exceptional results every time.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, facilitating effortless manipulation into desired shapes and forms for unrivaled flexibility and adaptability.
• Complex shapes: This process empowers the creation of intricate and complex shapes that may be unattainable through other forging methods, vastly expanding design possibilities and innovation.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, consistently ensuring that the most exacting standards are met with reliability and accuracy.
• Cost benefit: Experience reduced production costs and optimized material utilization, making hot forging an economically savvy and financially intelligent choice for diverse manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, bestowing greater stiffness and durability to finished products, ensuring their long-lasting performance and reliability.
• Size: Our versatile product offerings span from compact 1-inch parts to substantial 30-inch components. We adeptly cater to diverse needs and specifications, providing tailor-made solutions aligned with your unique requirements.
• Weight: We meticulously craft parts ranging in weight from light ounces to robust components exceeding 100 pounds, tailored precisely to meet your specific requirements and applications with precision and care.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the pinnacle of precision with our top-tier machining services. Each piece is meticulously crafted with unparalleled accuracy and expertise, delivering outcomes that consistently exceed industry expectations. Allow our team of experienced professionals to steer your projects towards perfection, achieving the highest levels of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Discover our extensive suite of cutting-edge services, tailored to fulfill all your manufacturing needs. From precise punching to flawless drilling, detailed tapping, effortless bending, and intricate milling, we offer solutions that expertly manage both complex and straightforward tasks with excellence and reliability. Entrust us with your project's success and experience the difference.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our comprehensive surface treatment options. Featuring expert painting, high-quality anodizing, robust black oxide, and long-lasting powder coating, we are dedicated to enhancing both the visual allure and structural resilience of your components. Rely on Botou Casting Machinery Processing Co., Ltd to boost your product's performance and visual appeal.
• Heat Treatment: Amplify your component's performance with our advanced heat treatment techniques, custom-designed to enhance strength, toughness, and wear resistance. Our cutting-edge processes are crafted to maximize the longevity and functionality of your products, ensuring they thrive in any application. Experience unparalleled reliability and efficiency with the innovative solutions offered by Botou Casting Machinery Processing Co., Ltd.