Forging Plant Machinery Factory in China

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Rooted in ancient traditions, forging is a venerable technique that remains a cornerstone of contemporary metalworking. This sophisticated process deftly transforms raw metal while keeping it in its solid form, utilizing the masterful application of hammering, rolling, or pressing. Under the stewardship of high temperatures, this craft molds the metal, offering a diverse range of forging variations, each bringing its own unique set of advantages.

When pitted against casting and other metalworking methods, forging emerges as the paragon of techniques for crafting components with exceptional physical attributes, like unparalleled tensile strength, all while maintaining cost-effectiveness. The secret to these superior qualities lies in the strategic manipulation of the metal's grain structure. By eschewing melting, the applied percussive or compressive forces guide the metal's grain to align flawlessly with the product's contours, yielding components that boast significantly heightened strength over their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to unlock the myriad advantages of forging. Our esteemed company caters to a broad spectrum of industries, offering a comprehensive array of expert forging services tailored to fulfill diverse application requirements.

An In-Depth Journey Through the Forging Process

Within the expansive niche of forging, a rich tapestry of specialized subtypes unfolds, each embodying its own procedural complexities. Despite these variances, most forging operations converge on a foundational sequence of steps that define the craft.

• The triumph of forging rests on the precise crafting of dies, which adeptly shape and compress metal into the desired forms. Selecting the perfect set of tools is imperative for realizing the desired configurations. Often, customized die designs are indispensable to meet stringent specifications, especially during large-scale production runs where multiple dies synchronize tasks such as flattening, forming, or cutting.
• Following meticulous planning and precision toolmaking, the transformational journey of metalworking commences. The process begins with the workpiece, known as a billet, which is precisely cut to the requisite dimensions. It is then heated to the exact temperature required for optimal molding.
• At this juncture, forging methods diverge significantly. Depending on the chosen technique, the heated billet may be positioned between specially crafted dies or within a preformed cavity and then compressed. Alternatively, in cold forging, the billet remains at ambient temperature and is manually hammered into the desired configuration.
• To achieve an impeccably flawless finish, some meticulous final touches may be necessary. For example, certain dies generate excess material, known as flashing, which must be carefully trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging is a revered art that has evolved elegantly over centuries, branching into two remarkable methodologies: hot forging and cold forging. Each methodology, with its distinct processes, transforms raw metal into strong, premium-quality products, opening endless doors in manufacturing innovation.

Hot forging is an enthralling process that elevates metal to temperatures soaring beyond its recrystallization point, sometimes reaching a blistering 2,300 degrees Fahrenheit. This method is celebrated for its effective reduction in the energy needed to shape metal, thanks to decreased yield strength and increased ductility. Hot forging smartly eradicates chemical imperfections, ensuring a homogeneous metal composition, thus significantly boosting the material's overall integrity.

Cold forging, on the other hand, courageously shapes the tenacity of metals at ambient or slightly elevated temperatures. While tough metals like high-carbon steel may resist due to their natural strength, cold forging excels in delivering precision with exceptional dimensional accuracy, consistent uniformity, and a stunning surface finish. Its versatility shines through techniques such as bending, extruding, cold drawing, and cold heading, albeit with higher equipment demands and occasional intermediate annealing to achieve perfect results.



ADVANTAGES

• Preserve the metal's natural grain flow, ensuring structural integrity and significantly enhancing the final product's overall performance.
• Maintain the metal's inherent strength, safeguarding its durability and reliability across diverse applications.
• Eliminate defects, inclusions, and porosity, leading to exceptional products characterized by superior quality and trustworthiness.
• Experience relatively low production costs, providing economic efficiency and cost-effectiveness in manufacturing processes.
• Achieve outstanding production yield and efficiency, optimizing output and ensuring a consistent supply of superior-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in our ability to deliver premium hot forging parts and components that serve an impressive array of industries. Our precision-engineered offerings extend from automotive and food dairy sectors to essential realms like machinery, medical, plumbing, and watering systems. Our expertise further reaches into mining, petrochemical, electrical, energy, aerospace, submarine, and a host of other sectors. Each meticulously crafted product stands as a testament to our commitment to excellence and innovation.

Hot forging is a celebrated and superior technique within the metal manufacturing industry, renowned for crafting some of the most robust components available. Our remarkable capabilities allow us to produce parts that are feather-light, weighing only grams, to hefty components that weigh several hundred kilograms. For parts necessitating special surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and cutting-edge surface finishing, ensuring that every piece meets the most rigorous quality standards.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metals beyond their recrystallization temperatures. This significant reduction in both flow stress and energy consumption accelerates production rates, making metals easier to shape while substantially minimizing the risk of fractures during manufacturing.

Iron and its alloys are predominantly selected for hot forging due to two pivotal reasons: Firstly, as work hardening progresses, these durable materials, such as steel and iron, resist reshaping. Secondly, the cost-effectiveness of hot forging these metals enables subsequent heat treatment processes that enhance material strength, bypassing exclusive reliance on cold working methods.

Standard temperatures for hot forging are meticulously defined as follows: Aluminum (Al) Alloys require temperatures ranging between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys demand temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be successfully forged at formidable temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are strategically heated above their recrystallization points to avert strain hardening during deformation. This dynamic process involves plastically deforming the heated metal and shaping it within molds that can also be heated as needed. This high-temperature environment allows for the creation of more complex shapes than would be possible with cold forging, as the metal becomes significantly more pliable.

For superalloys, which inherently possess less ductility, specialized techniques such as isothermal forging are employed to avert oxidation. Also recognized as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring the utmost quality and integrity of the final product.

Maintaining the workpiece's temperature is crucially accomplished by heating the mold to a temperature that is close to or slightly below that of the workpiece. This strategy eliminates cooling at mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging significantly enhances metals, endowing them with superior ductility that allows for effortless manipulation into desired forms.
• Complex shapes: This remarkable process facilitates the creation of intricate and sophisticated shapes, which might be unachievable through other forging techniques.
• High precision: Experience unparalleled precision in the dimensions and surface finishes of forged components, meeting even the most stringent standards.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging an economically astute choice.
• Enhanced stiffness: The process inherently fortifies materials, providing the final products with exceptional stiffness and durability.
• Size: Our versatile products range from compact 1-inch parts to substantial 30-inch components, adeptly meeting a variety of needs and specifications.
• Weight: We manufacture a diverse range of parts, from those as light as a few ounces to robust components exceeding 100 pounds, all meticulously customized to meet your unique specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the full potential of your hot forged components with our comprehensive range of secondary operations and bespoke heat treatment services, expertly tailored to deliver enhanced performance and exceptional durability. Experience the transformation that elevates your components to new levels of strength and reliability.

• High Precision Machining: Immerse yourself in unmatched precision and exemplary craftsmanship with our high precision machining services. Each component is meticulously crafted with unparalleled attention to detail, designed to exceed the highest expectations. Experience superior results and customer satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Explore our versatile array of manufacturing solutions, including expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our comprehensive services are engineered to cater to your diverse and complex manufacturing needs, delivering precision and excellence at every step.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the appearance and resilience of your products with our wide-ranging surface treatment offerings. Benefit from our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating solutions, all meticulously engineered to enhance both the aesthetics and durability of your products.
• Heat Treatment: Harness the power of our cutting-edge heat treatment processes to optimize the performance and extend the life of your components. Our advanced techniques are precisely designed to increase strength, toughness, and wear resistance, ensuring your products perform at their absolute best.

Detailed Photos