Custom Metal Forging Solutions for Advanced Forging Manufacturers

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrious heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the vibrant metropolis of Beijing. With a rich legacy that spans over three glorious decades, our reputation as leaders in the custom forging industry is fortified by our extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery Factory, we don't merely acquire expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes set the standard in innovation. Our relentless pursuit of progress consistently enables us to exceed market expectations, delivering not only impeccable satisfaction but also unmatched excellence to our valued clients, establishing us as a true industry leader.

A GUIDE TO FORGING PARTS

Forging, an ancient and esteemed craft with historical significance, seamlessly integrates with the cutting-edge practices of today's metalworking, highlighting its vital role in the industry. At its core, forging profoundly transforms raw metal, maintaining its robust integrity. With artistic finesse, skilled artisans employ modern techniques like hammering, rolling, and pressing to skillfully mold materials. This intricate process, driven by intense heat, empowers the precise manipulation of metal, revealing a captivating array of forging methods, each bestowing distinct advantages.

In the innovative realm of metalworking, forging stands apart from casting and other methods as the ultimate technique for crafting components with exceptional physical qualities, notably superior tensile strength and remarkable cost-efficiency. This excellence is anchored in the proficient management of the metal's grain structure. Forging bypasses melting the metal, instead applying a calculated blend of percussive and compressive forces to guide the grain structure, aligning it seamlessly with the design of the finished product. This meticulous process results in components with significantly enhanced strength compared to those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd cordially invites you to discover the unmatched benefits of forging firsthand. We serve a multitude of industries with our extensive array of expert forging services, meticulously customized to fulfill a broad range of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: DISCOVERING THE HIDDEN SECRETS

The vast universe of forging encompasses numerous specialized subtypes, each with intricate process details. Yet, most forging operations adhere to a core series of steps that guarantee successful outcomes.

• The triumph of forging lies in the precisely crafted dies that shape and compress metal into distinct forms. Choosing the right toolset is essential for achieving the desired results. Custom die designs are often crucial to meet stringent specifications, especially in large-scale production runs where multiple dies work in precise harmony for tasks such as flattening, forming, and cutting.
• With detailed planning and precise toolmaking complete, the transformative journey of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the optimal temperature needed for effective molding.
• At this critical juncture, forging techniques can vary greatly. Depending on the chosen method, the heated billet may be positioned between dies or placed within a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped using manual hammering techniques to attain the desired form.
• To achieve the finest results, specific finishing touches may be required. For example, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless craft perfected through the ages, is divided into two distinguished techniques: hot forging and cold forging. Both methods adeptly transform raw metals into durable, high-quality masterpieces, representing the zenith of precision engineering and craftsmanship.

Hot forging artfully involves heating metal beyond its recrystallization point, reaching temperatures as high as a blistering 2,300 degrees Fahrenheit. This approach is lauded for its exceptional energy efficiency in shaping metals, thanks to the reduced yield strength and enhanced ductility. In addition, it proficiently eradicates any chemical anomalies, ensuring a uniformly consistent metal composition throughout the forged artifact.

Cold forging, on the other hand, masterfully reshapes metal at room temperature or slightly above, testing the material's tenacity and resilience. Although more rigid metals, such as high-carbon steel, may present challenges, cold forging is celebrated for its unparalleled precision, delivering extraordinary dimensional accuracy, uniformity, and an exquisite surface finish. This versatile process encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and, at times, intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly enhancing the structural integrity and strength of the end product.
• Conservation of the metal's inherent strength, ensuring robust, enduring products that stand the test of time.
• Flawless removal of defects, inclusions, and porosity, producing impeccably crafted and perfected products.
• Relatively low production costs, making it a highly cost-effective and attractive option for manufacturers.
• Exceptional production efficiency and yield, optimizing operational output and resource utilization for maximum performance.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of innovation, renowned for crafting exceptional hot forging parts and components. These precision-engineered masterpieces cater to a vast spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each product is a testament to our unwavering dedication to excellence in both design and functionality.

Hot forging is celebrated as the pinnacle method for creating the toughest and most resilient components in the metal manufacturing realm. Our comprehensive capabilities include crafting lightweight parts of a few grams to hefty components weighing hundreds of kilograms. For parts seeking exquisite surface refinement, we offer a vast array of secondary operations, incorporating precision machining and advanced surface finishing techniques. This meticulous attention ensures every piece not only meets but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metal is heated beyond its recrystallization point, reducing flow stress and energy consumption. This advanced method accelerates production rates, simplifies metal shaping, and drastically minimizes fracture risks, making it an invaluable technique in modern metalworking.

Iron and its alloys are predominantly hot forged for two pivotal reasons: Firstly, as work hardening progresses, materials like steel and iron become highly resistant to shaping. Secondly, hot forging these robust metals proves cost-effective, paving the way for subsequent heat treatment processes that amplify strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures spanning from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at soaring temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated as needed. This high-temperature condition enables the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. Also known as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

The workpiece's temperature is skillfully maintained by heating the mold to a temperature near or slightly below that of the workpiece. This approach eliminates cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, facilitating easier manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unattainable via other forging methods, expanding design possibilities significantly.
• High precision: Achieve remarkable precision in the dimensions and surface finishes of forged components, ensuring that stringent and exacting standards are consistently met with sharp accuracy.
• Cost benefit: Enjoy reduced production costs and improved material utilization, positioning hot forging as a financially intelligent choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
• Size: Our versatile offerings span from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs, providing solutions meticulously tailored to your unique specifications.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Elevate your expectations with Botou Casting Machinery Processing Co., Ltd. Our cutting-edge precision machining services are crafted with unmatched care, ensuring absolute accuracy and unparalleled professionalism. Each component is engineered to exceed today's rigorous industry standards. Supported by a team of seasoned specialists, we promise your projects will achieve the zenith of excellence, embodying unmatched quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our all-encompassing array of premium services, meticulously designed to meet every manufacturing necessity. Whether it's expert punching, precision drilling, meticulous tapping, seamless bending, or detailed milling, our solutions are equipped to tackle both complex and routine challenges with outstanding excellence and unwavering reliability. Entrust us to bring your project to life, converting your vision into a successful reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual and structural attributes of your products with our vast selection of surface treatment solutions. From expert painting to high-quality anodizing, durable black oxide, and lasting powder coating, we are committed to not only elevating visual appeal but also reinforcing the structural strength of your components. Depend on Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and allure.
• Heat Treatment: Elevate the performance of your components with our advanced heat treatment methods, specifically tailored to enhance strength, toughness, and wear resistance. Our cutting-edge processes are crafted to extend the lifespan and functionality of your products, ensuring they not only meet but surpass any application requirements. Experience the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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