High-Quality Iron Casting Washer - Available in Pdf, CAD, STP, Dwg Formats

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C003
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 110.00cm * 110.00cm * 110.00cm
• Package Gross Weight: 2000.000kg

Product Description

Company Profile

 

Introducing Botou Casting Machinery Processing Co., Ltd, a company with a rich legacy, formerly known as 'Cangzhou Metallic Crafts Co., Ltd.' Founded in 2008, Botou Casting Machinery Processing Co., Ltd excels in the art of Casting, Forging & Stamping, proudly serving a diverse range of industries across the globe. We are committed to delivering precision and excellence, ensuring timely deliveries at highly competitive costs. Our forging components are crafted using the exacting closed die method, guaranteeing the tightest tolerances, and undergo rigorous inspection and testing to ensure impeccable quality. Our state-of-the-art factory stands as a beacon of proficiency, specializing in both Hot forging (encompassing open die forging & closed die forging) and Cold forging. We are dedicated manufacturers and exporters, producing a vast array of forging components utilized in mining machinery, construction machinery, automotive components, the oil & gas industry, and beyond.

ADVANTAGE

 

To significantly augment the core technological prowess of Botou Casting Machinery Processing Co., Ltd, and to spearhead the evolution of its proprietary production methodologies, we are vigorously embracing the latest in automated forging technology. Our state-of-the-art factory is now equipped with cutting-edge automated production systems that permeate various stages of the forging process. This strategic implementation drastically minimizes the necessity for manual input, facilitating a seamless, automatic flow of recording, analysis, and processing of production data. As a result, we are achieving a production paradigm that is not only advanced and efficient but also remarkably flexible, positioning us at the forefront of modern manufacturing excellence.

 

Product Description

At Botou Casting Machinery Processing Co., Ltd, we pride ourselves on our ability to create exceptional metal materials, including iron, aluminum, steel, and brass.

Our expertise extends to the production of a wide variety of metal materials, such as iron, aluminum, steel, and brass, ensuring top-notch quality and precision.

Iron Casting Washer Features and Applications
Iron casting washers, renowned for their remarkable durability and strength, are indispensable in numerous industries. This detailed guide explores their unique features, diverse applications, and outstanding benefits. Catering to both industry experts and those curious about robust solutions, we unveil the essential role iron casting washers play in various industrial applications.
1. Introduction to Iron Casting Washers: Crafted through the meticulous process of iron casting, these metal components begin as molten iron poured into a mold, eventually cooling into a solid form. The result is a washer with unmatched strength and resilience, perfect for handling heavy loads and enduring extreme conditions. Widely used across automotive, construction, and machinery sectors, their versatility and reliability make them the go-to solution for numerous applications.
2. Features of Iron Casting Washers 2.1 High Strength: With exceptional strength, iron casting washers are designed for load-bearing applications, enduring heavy pressure and offering dependable support in rigorous environments. 2.2 Durability: Their solid iron construction provides excellent durability, resisting corrosion and deterioration, ensuring longevity even in harsh settings. 2.3 Heat Resistance: These washers excel at withstanding high temperatures, maintaining structural integrity under extreme heat for reliable performance. 2.4 Versatility: Available in a variety of sizes, shapes, and configurations, they suit a wide array of applications, from automotive assemblies to industrial machinery, customized to meet precise requirements.
3. Applications of Iron Casting Washers 3.1 Automotive Industry: Widely adopted in the automotive industry, iron casting washers secure engine components, suspension, and braking systems, ensuring safety and reliability. 3.2 Construction Sector: In construction, they are integral to structural applications like bridges and buildings, providing essential support and stability for large-scale projects. 3.3 Machinery and Equipment: As key components in machinery manufacturing, iron casting washers are vital in gears, bearings, and couplings, promoting smooth operation and reducing downtime. 3.4 Power Generation: Essential in power plants, they enhance the efficiency and reliability of turbines and generators. 3.5 Industrial Manufacturing: These washers strengthen assembly lines and conveyor systems, ensuring productive and stable industrial operations.
4. Benefits of Using Iron Casting Washers 4.1 Cost-Effective: The long lifespan and minimal maintenance needs of iron casting washers present a cost-effective solution, reducing frequent replacement expenses. 4.2 Enhanced Safety: Their reliability and strength significantly boost safety across applications, handling heavy loads to ensure component integrity. 4.3 Customizability: Manufacturers can precisely tailor iron casting washers to meet distinct industry and application needs, adjusting size, shape, and configuration. 4.4 Environmental Sustainability: As recyclable products, iron casting washers offer an eco-friendly choice, melting down for reuse, minimizing waste, and reducing manufacturing's environmental footprint.
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Detailed Photos

 

Packaging & Shipping

 

Our products are carefully encased in robust wooden cases, ensuring pristine condition upon arrival. If customers have specific preferences for packaging, we are more than happy to accommodate these requests to your satisfaction. The products will be promptly dispatched to you within 30 days. We meticulously manage every step, from the initial consultation to the seamless delivery to your designated port, anywhere across the globe.

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

Forging, a time-honored metalworking technique, stands as a testament to enduring effectiveness. It involves shaping raw metal without melting it completely, maintaining the solid state needed for ideal formability. This dynamic process is achieved through techniques like hammering, rolling, or pressing. While there are numerous variations of forging, each offering unique advantages, they generally involve heating metals to high temperatures to facilitate efficient shaping. This method continues to be invaluable in today's manufacturing landscape.

When compared to casting and alternative metalworking techniques, forging remarkably enhances desirable physical properties, notably offering exceptional tensile strength, and does so at a compelling price point. The secret lies in the transformation of the metal's grain structure. Unlike processes where the metal melts, forging employs percussive and compressive forces to align the grain with the shape of the final product. This intricate alignment results in components that are significantly stronger than those produced through machining or casting.

CMC Forge masterfully extends the benefits of this ancient craft to clients across diverse sectors, providing a comprehensive spectrum of expert forging services tailored to a wide range of applications.

THE INTRICATE FORGING PROCESS

The forging process encompasses many subtypes, which means that the specific steps can vary. However, most forging procedures adhere to a similar foundational framework.

• The essence of forging involves utilizing dies to expertly compress and shape metal, making the selection of the proper tools critical to achieving the desired shape. Often, custom die design is required to ensure that the final product meets precise specifications. In larger production scenarios, this phase might also involve creating multiple dies for tasks such as flattening, forming, or cutting, each designed to optimize efficiency.
• With planning and toolmaking finalized, the metalworking phase begins. The first step is cutting the billet to the correct size. Following this, the billet is heated to the appropriate temperature, preparing it for the formation process.
• At this juncture, the chosen forging methods diverge. The billet might be heated and pressed between two dies or placed within a molded cavity for compression. Alternatively, the billet could remain at room temperature and be manually shaped through cold forging using hammers, illustrating the adaptability of the forging method.
• Lastly, some finishing touches may be required. For instance, die-created flashing might need to be meticulously trimmed to achieve the perfect final product.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.