Steel Alloy Forging Factory Specializing in Custom Metal Products

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, an age-old craftsmanship revered for its historical significance, continues to shine as a premier technique in the realm of modern metalworking. This exquisite art form transforms raw metal while maintaining its solid integrity, skillfully using hammering, rolling, or pressing. This artistry, combined with high-temperature manipulation, allows for a variety of forging techniques, each offering its unique set of benefits.

In the world of metalworking, forging is heralded as the pinnacle technique for crafting components that boast superior physical properties, such as exceptional tensile strength, all achieved with cost efficiency. The secret lies in the meticulous manipulation of the metal's grain structure. By opting out of melting, the percussive or compressive forces artfully guide the grain to align with the intended contours of the final product, resulting in components that exhibit significantly greater strength than their machined or cast peers.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the unparalleled advantages of forging. Our esteemed company caters to a diverse array of industries, offering a comprehensive range of expert forging services tailored to fulfill a wide spectrum of application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the expansive field of forging, a plethora of specialized subtypes exist, each with its own intricate procedures. Despite these differences, most forging practices follow a fundamental sequence of steps that ensure precision and quality.

• The triumph of forging rests upon meticulously designed dies that expertly shape and press metal into desired forms. Selecting the optimal toolset is crucial for achieving the desired outcome. Often, custom die designs are essential to meet exacting specifications, especially in large-scale production runs where multiple dies perform specialized functions such as flattening, forming, or cutting.
• After thorough planning and precise toolmaking, the transformative stage of metalworking initiates. The workpiece, known as a billet, is first cut to precise dimensions. It is then heated to a temperature conducive to molding, setting the stage for its transformation.
• At this juncture, forging techniques vary significantly. Depending on the chosen method, the heated billet may be placed between dies or within a preformed cavity and subjected to compression. Alternatively, in cold forging, the billet is worked at room temperature and manually hammered to achieve the desired form.
• To ensure a flawless finish, some final refinements may be necessary. For instance, certain dies produce excess material, called flashing, which requires careful trimming to ensure a pristine and perfect end product.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered and time-honored craft that has elegantly evolved over the centuries into two distinct and powerful methodologies: hot forging and cold forging. Each of these exceptional techniques, with their unique strategic processes, ultimately leads to the transformation of raw metal into robust and superior-quality products, unlocking endless possibilities in the world of manufacturing.

Hot forging is the fascinating process of elevating metal beyond its recrystallization temperature, often reaching a blistering 2,300 degrees Fahrenheit. This acclaimed technique excels in reducing the energy required to shape metal, thanks to the decreased yield strength and increased ductility it offers. Moreover, hot forging effectively eradicates chemical imperfections, ensuring a consistent and uniform metal composition, thereby significantly enhancing overall material integrity.

Cold forging, on the other hand, boldly shapes the resilience of metals at ambient or slightly elevated temperatures. While formidable metals such as high-carbon steel may exhibit resistance due to their inherent strength, cold forging excels in achieving precision coupled with extraordinary dimensional accuracy, uniformity, and a beautifully refined surface finish. This method's versatility shines through techniques like bending, extruding, cold drawing, and cold heading. However, these techniques may involve higher equipment needs and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserve the natural grain flow of the metal, a crucial factor in ensuring structural integrity and enhancing the overall performance of the final product.
• Maintain the metal's inherent strength, thereby safeguarding its durability and reliability across various demanding applications.
• Eliminate defects, inclusions, and porosity, culminating in high-caliber products that boast superior quality and unwavering dependability.
• Enjoy relatively low production costs, delivering economic efficiency and cost-effectiveness throughout the manufacturing processes.
• Achieve outstanding production yield and efficiency, optimizing output and ensuring a steady and consistent supply of high-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in offering industry-leading hot forging parts and components that span a vast array of sectors. Our meticulously crafted products meet the diverse needs of industries such as automotive, food dairy, machinery, medical, plumbing, and watering. Our expertise extends further to encompass mining, petrochemical, electrical, energy, aerospace, submarine, and much more. Each product is a testament to our commitment to excellence, precision-engineered to perfection.

Hot forging stands as a premier method for developing the metal manufacturing industry's most durable components. Our state-of-the-art facilities allow us to create lightweight parts mere grams in weight, or larger components weighing several hundred kilograms. For those requiring specific surface finishes, we offer a full suite of secondary operations, including precision machining and cutting-edge surface finishing, ensuring that every piece adheres to the highest quality standards.

 

What Is Hot Forging?

Hot forging is an advanced process where metals are heated beyond their recrystallization temperature. This results in a considerable reduction in flow stress and energy consumption, thus accelerating the production rate. It makes metals more malleable and significantly reduces the risk of fractures during manufacturing.

Iron and its alloys are predominantly selected for hot forging for two primary reasons: Firstly, as work hardening advances, materials like steel and iron become less amenable to shaping. Secondly, hot forging these robust metals is cost-effective, allowing for subsequent heat treatment processes that bolster material strength, rather than relying solely on cold working methods.

Standard temperatures for hot forging are defined as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require temperatures between 700°C (1,292°F) and 800°C (1,472°F); Steel can undergo forging at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

Within the hot forging process, metals are heated above their recrystallization point to prevent strain hardening during deformation. This procedure involves plastically deforming the heated metal and shaping it in molds, which can also be heated as needed. The elevated temperature environment facilitates the crafting of more complex shapes in contrast to cold forging, as the metal becomes more malleable.

For superalloys, which are inherently less ductile, specialized techniques like isothermal forging are utilized to prevent oxidation. Also referred to as hot forging, this thermal process maintains the workpiece at an ideal temperature throughout, ensuring the superior quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold close to or slightly below the workpiece's temperature. This strategy prevents cooling between mold interfaces, optimizing the metal's flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with enhanced ductility, simplifying their manipulation into desired configurations.
• Complex shapes: This process allows for the creation of intricate and sophisticated shapes that might be unachievable with other forging techniques.
• High precision: Benefit from unparalleled precision in the dimensions and surface finishes of forged components, meeting the most rigorous standards.
• Cost benefit: Experience savings in production costs and improved material utilization, making hot forging an economically advantageous choice.
• Enhanced stiffness: The process inherently strengthens materials, delivering greater stiffness and durability to the finished products.
• Size: Our offerings span from compact 1-inch parts to sizable 30-inch components, catering to a wide range of needs and specifications.
• Weight: We produce parts ranging from light ounces to robust components exceeding 100 pounds, tailored precisely to your specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the full potential of your hot forged components with our comprehensive range of secondary operations and bespoke heat treatment services, expertly tailored to deliver enhanced performance, longevity, and durability to meet your specific requirements.

• High Precision Machining: Immerse yourself in a world of unmatched precision and exemplary craftsmanship with our high precision machining services. Each component is meticulously crafted to not just meet but exceed expectations, ensuring superior results that guarantee satisfaction every time you engage our services.
• Punching, Drilling, Tapping, Bending, Milling: Explore our versatile array of advanced manufacturing solutions, including expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our services are meticulously designed to cater to your diverse and complex manufacturing needs with the highest levels of precision and excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform both the appearance and resilience of your products with our wide-ranging surface treatment offerings. Benefit from our professional painting, premium anodizing, robust black oxide, and long-lasting powder coating solutions, all expertly engineered to enhance both aesthetics and durability of your products.
• Heat Treatment: Harness the transformative power of our cutting-edge heat treatment processes to fully optimize the performance and extend the life of your components. Our techniques are specifically designed to increase strength, toughness, and wear resistance, ensuring that your products consistently perform at their best.

Detailed Photos