Forged Aluminum Alloy Forging Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Sdfghfsg: Sdfgrsth
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a renowned beacon of innovation and craftsmanship, proudly laying claim as the illustrious precursor to Cangzhou Metallic Crafts Co., Ltd. Nestled at the heart of Hebei Province's esteemed casting and forging epicenter in Botou, our location is a mere 200 kilometers away from Beijing's dynamic cityscape. For more than three glorious decades, we have forged a reputation for exceptional craftsmanship, becoming a distinguished leader in the custom forging industry with a legacy of excellence. Our dedication knows no bounds; we passionately incorporate cutting-edge techniques and state-of-the-art machinery to consistently exceed market expectations. Our relentless commitment to advancement and innovation ensures our work doesn't just meet market demands but surpasses them, consistently delivering satisfaction and setting new standards of excellence for our valued clients.

A GUIDE TO FORGING PARTS

Forging stands as a timeless and esteemed craft, perfectly synergizing with modern metalworking techniques to maintain its unmatched importance. At its core, forging meticulously transforms raw metal, preserving its robust integrity. Expert artisans use advanced techniques such as hammering, rolling, and pressing to shape materials with precision. This intricate process, powered by intense heat, allows for the exquisite manipulation of metal. Each forging method offers its own distinctive advantages, presenting an exceptional diversity of approaches for shaping metal.

When compared to casting and other metalworking techniques, forging emerges as the ultimate choice for creating components with superior physical properties, known for their remarkable tensile strength and exceptional cost-efficiency. The key to these superior outcomes lies in the strategic manipulation of the metal's grain structure. By skillfully circumventing melting, a blend of percussive and compressive forces is applied to guide the grain structure, aligning it seamlessly with the envisioned design of the finished product. This meticulous process yields components with significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to experience firsthand the unmatched benefits of forging. Our services cater to a diverse spectrum of industries, offering a comprehensive suite of expert forging services, meticulously tailored to meet a wide array of application requirements with precision and expertise.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the vast realm of forging, a myriad of specialized subtypes exist, each defined by intricate process nuances. However, most forging endeavors follow a fundamental sequence of steps that ensure success.

• The triumph of forging is anchored in the meticulously crafted dies that shape and compress metal into specific forms. Selecting the right toolset is essential for achieving the desired outcome. Custom die designs are often crucial to meet exact specifications, particularly in large-scale production where multiple dies collaborate to perform tasks such as flattening, forming, and cutting with precision.
• Following meticulous planning and precision toolmaking, the journey of metal transformation begins. Initially, the workpiece, or billet, is cut to precise dimensions and then heated to the exact temperature required for effective molding.
• At this critical stage, forging techniques can vary widely. Depending on the chosen strategy, the heated billet may be positioned between dies or in a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing touches may be required. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless art and continuously advancing science, gracefully divides itself into two crucial methodologies: hot forging and cold forging. Each of these distinctive approaches masterfully transforms raw metal into resilient, high-quality products, epitomizing the pinnacle of precision metalwork.

Hot forging, a sophisticated and refined technique, involves elevating metal temperatures beyond its recrystallization threshold, often reaching an intense heat of 2,300 degrees Fahrenheit. This method is renowned for its extraordinary energy efficiency in metal forming, due to the diminished yield strength and increased ductility. Additionally, it effectively eradicates chemical irregularities, ensuring a seamless and consistent metal composition throughout the forged masterpiece.

Cold forging, conversely, expertly reshapes metals at ambient temperatures or slightly above, testing their strength and resilience. While harder metals like high-carbon steel may resist, cold forging is celebrated for its unrivaled precision, providing exceptional dimensional accuracy, uniform consistency, and a superior surface finish. This versatile technique includes bending, extruding, cold drawing, and cold heading, demanding intricate machinery and sometimes intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly bolstering the structural integrity and durability of the final crafted product.
• Retention of the metal's intrinsic strength, ensuring products that are robust and enduring, truly withstanding the test of time.
• Complete elimination of imperfections, inclusions, and porosity, culminating in impeccably crafted products.
• Relatively low production expenditures, making it an economically attractive and viable option for manufacturers.
• Remarkable production efficiency and yield, substantially enhancing operational productivity and resource utilization.

 

HOT FORGING

Our illustrious enterprise, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of excellence in the realm of hot forging. We are proud to offer meticulously engineered parts and components that cater to a vast spectrum of industries. Be it automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, or submarine sectors, our dedication to superior design and functionality shines through in each product we deliver.

Celebrated for crafting some of the most robust components in metal manufacturing, hot forging is at the heart of our capabilities. We adeptly produce parts from mere grams to hefty components weighing hundreds of kilograms. For those necessitating distinct surface finishes, we offer a comprehensive suite of secondary operations, including precise machining and advanced surface treatments. Such meticulous focus guarantees that our products consistently achieve the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is an innovative process where metals are heated beyond their recrystallization point, reducing flow stress and trimming energy consumption. This method accelerates production rates, streamlines metal shaping, and slashes fracture risks during manufacturing, rendering it an indispensable technique in contemporary metalworking.

Iron and its robust alloys predominantly undergo hot forging for two pivotal reasons: Firstly, as work hardening ensues, materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these metals is economically beneficial, permitting subsequent heat treatments that bolster strength without depending solely on cold working methods.

The standard temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys need temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are elevated beyond their recrystallization point to avoid strain hardening during deformation. The heated metal undergoes plastic deformation and is shaped in molds that may also be heated, as required. This high-temperature state allows for the crafting of more intricate shapes compared to cold forging, enhancing the metal's pliability and formability.

Superalloys, known for their limited malleability, are processed using specialized techniques like isothermal forging to avert oxidation. This process, also referred to as hot forging, ensures the workpiece is consistently maintained at an optimal temperature, guaranteeing exceptional quality and structural integrity of the final product.

To maintain the workpiece's temperature, the mold is heated to a level close to or slightly below that of the workpiece. This approach eliminates cooling at mold interfaces, optimizing metal flow properties and enhancing the precision of forming.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with unmatched ductility, simplifying their transformation into desired shapes and forms with ease.
• Complex shapes: The process supports the creation of sophisticated and complex shapes that may be unattainable through other forging techniques, broadening design horizons.
• High precision: Attain remarkable precision in the dimensions and surface finishes of forged components, ensuring consistent adherence to exacting standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a savvy financial option for manufacturing requirements.
• Enhanced stiffness: The process inherently strengthens materials, imparting superior stiffness and durability to finished products, assuring long-lasting performance.
• Size: Our diverse portfolio includes products ranging from compact 1-inch parts to significant 30-inch components. We adeptly cater to a wide array of needs and specifications, providing bespoke solutions tailored to your exact requirements.
• Weight: We expertly craft parts spanning from light ounces to robust components exceeding 100 pounds, meticulously tailored to your distinct requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the pinnacle of precision engineering with our exceptional machining services. Each component is crafted with extraordinary accuracy and a level of professionalism that not only meets but exceeds industry expectations. Allow our team of highly experienced experts to steer your projects to perfection, achieving an unparalleled standard of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Unveil a world of possibilities with our diverse suite of cutting-edge services tailored to fulfill all your manufacturing necessities. From expert punching to refined drilling, from meticulous tapping and seamless bending to intricate milling, we provide comprehensive solutions that handle both complexity and simplicity with outstanding excellence and reliability. Count on us to ensure the success of your project, every step of the way.
• Painting, Anodizing, Black Oxide, Powder Coating: Revolutionize the allure and durability of your products with our wide-ranging surface treatment services. Offering expert painting, superior anodizing, resilient black oxide, and long-lasting powder coating, we are devoted to enhancing not only the visual splendor but also the structural soundness of your components. Entrust Botou Casting Machinery Processing Co., Ltd to elevate your product's performance and aesthetic appeal to new heights.
• Heat Treatment: Amplify your component's capabilities with our refined heat treatment techniques, specifically designed to augment strength, toughness, and wear resistance. Our cutting-edge processes are crafted to extend the lifespan and optimize the functionality of your products, ensuring they outperform in any application. Discover unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions, tailored to meet your highest standards.