Iron Casting Washer

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C003
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year

Product Description

Company Profile

 

Botou Casting Machinery Processing Co., Ltd, Former of "Cangzhou Metallic Crafts Co., Ltd." established in 2008, specialises in Casting, Forging & Stamping  to service many industries worldwide. We deliver on time and at a competitive cost.   Our forging parts are manufactured to the tightest tolerances in closed die method and are fully inspected and tested. Our factory  is a professional Hot forging(including open die forging & closed die forging) & Cold forging manufacturer & exporter. We specializes in producing all kinds of forging components involved in mining machinery, construction machinery, automotive components, oil & gas industry, etc.

ADVANTAGE

 

 

To enhance the core technological competitiveness of the company and develop its own core production processes, Botou Casting Marchinery Processing is actively introducing automated forging equipment. Currently, our factory has implemented automated production equipment in multiple stages of the forging process, simplifying the need for operator intervention. This enables automatic recording, analysis, and processing of production information, achieving advanced, efficient, and flexible production.

 

Product Description

We would like to produce any metal material such as iron, aluminum, steel, brass...

We would like to produce any metal material such as iron, aluminum, steel, brass...

 

Iron Casting Washer Features and Applications
Iron casting washers are essential components used in various industries for their durability and strength. In this article, we will delve into the features, applications, and benefits of iron casting washers. Whether you are a professional in the manufacturing industry or simply curious about this versatile product, this comprehensive guide will provide you with valuable insights. So, let's explore the world of iron casting washers and discover why they are indispensable in many applications.
1. Introduction to Iron Casting Washers Iron casting washers are metal components that are manufactured through the process of iron casting. This process involves pouring molten iron into a mold and allowing it to cool and solidify. The result is a washer with a strong and robust structure, capable of withstanding heavy loads and extreme conditions. These washers are commonly used in industries such as automotive, construction, machinery, and more. Their versatility and reliability make them a preferred choice for various applications.
2. Features of Iron Casting Washers 2.1 High Strength: Iron casting washers possess exceptional strength, making them suitable for applications that require load-bearing capabilities. They can withstand heavy pressure and provide reliable support in demanding environments. 2.2 Durability: Due to their solid iron construction, these washers exhibit excellent durability. They can resist corrosion, wear, and tear, ensuring a long lifespan even in harsh conditions. 2.3 Heat Resistance: Iron casting washers have remarkable heat resistance properties, making them ideal for applications that involve high temperatures. They can maintain their structural integrity even in extreme heat, providing reliable performance. 2.4 Versatility: These washers come in various sizes, shapes, and configurations, allowing them to be used in a wide range of applications. From automotive assemblies to industrial machinery, iron casting washers can be customized to meet specific requirements.
3. Applications of Iron Casting Washers 3.1 Automotive Industry: Iron casting washers find extensive use in the automotive industry. They are utilized in engine components, suspension systems, and braking systems, among others. Their strength and durability ensure the safety and reliability of these critical automotive parts. 3.2 Construction Sector: In the construction sector, iron casting washers are employed in structural applications such as bridges, buildings, and infrastructure projects. These washers provide the necessary support and stability required for such large-scale constructions. 3.3 Machinery and Equipment: Iron casting washers are integral components in machinery and equipment manufacturing. They are used in gears, bearings, couplings, and other mechanical parts, ensuring smooth operation and minimizing downtime. 3.4 Power Generation: The power generation industry relies on iron casting washers for various applications. From turbines to generators, these washers play a crucial role in maintaining the efficiency and reliability of power plants. 3.5 Industrial Manufacturing: Iron casting washers are widely used in industrial manufacturing processes. They are essential in assembly lines, conveyor systems, and heavy machinery, providing the necessary strength and stability for efficient production.
4. Benefits of Using Iron Casting Washers 4.1 Cost-Effective: Iron casting washers offer a cost-effective solution due to their long lifespan and low maintenance requirements. Their durability eliminates the need for frequent replacements, resulting in cost savings for industries. 4.2 Enhanced Safety: The strength and reliability of iron casting washers contribute to enhanced safety in various applications. They can withstand heavy loads and extreme conditions, ensuring the integrity of critical components. 4.3 Customizability: Iron casting washers can be customized to meet specific requirements. Manufacturers can tailor the size, shape, and configuration of the washers to fit the unique needs of different industries and applications. 4.4 Environmental Sustainability: Iron casting washers are recyclable, making them an environmentally friendly choice. They can be melted down and reused, reducing waste and minimizing the environmental impact of manufacturing processes.
5. Iron casting washers are indispensable components in numerous industries, providing strength, durability, and reliability. Their applications range from automotive and construction to machinery and power generation. With their exceptional features and benefits, iron casting washers continue to play a vital role in supporting critical components and ensuring the efficiency and safety of various applications. As industries evolve and demand for robust solutions increases, iron casting washers will remain a preferred choice for professionals seeking high-quality and long-lasting components.
 

Detailed Photos

 

Packaging & Shipping

 

Our products are all packed in wooden cases to ensure zero damage. If customers have specific requirements for the packaging, we will gladly accommodate. The products will be sent to you within 30 days and we will arrange everything from the initial consultation to the delivery of your chosen port anywhere the world.

 

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

Although forging is one of the oldest methods of metalworking, it remains one of the most effective to this day. At its core, forging is the process of forming raw metal without allowing the material to completely melt. The metal remains in a solid state while an operator performs any combination of forming techniques such as hammering, rolling, or pressing. While there are many variations of forging-each with their own distinct advantages-most involve heating the workpiece to very high temperatures to facilitate these shaping processes.

Compared to casting or other metalworking techniques, forging yields the most desirable physical characteristics-including a very high degree of tensile strength-at an attractive price-point. These beneficial properties primarily come from changes to the metal's grain. Since the material is never melted, the percussive or compressive forces applied during forging force the grain to follow the flow of the finished product. This creates components that are far stronger than their machined and casted counterparts.

CMC Forge makes these advantages accessible to clients across industries, offering a full range of skilled forging services that meet the needs of myriad applications.

THE FORGING PROCESS

There are many subtypes of the broader forging process, so the exact steps involved in forming a product may vary. Most procedures, however, will follow the same general outline.

• Forging relies on the use of dies to compress and shape metal, so it's critical to determine what set of tools will be most effective to achieve the desired shape. In many cases, custom die design will be necessary to ensure that the final product aligns exactly to expectations. For larger production runs, this step might include the design and production of multiple dies designed for flattening, forming, or cutting.
• Once planning and toolmaking have been completed, the actual metalworking can begin. First, the billet, or workpiece needs to be cut to size. Once cut, it must then be heated to the proper temperature. Once heated, the billet is ready to be formed.
• At this point, the various forging methods begin to diverge. Depending on the process chosen, the billet may be heated and pressed between two dies or inserted into a molded cavity and compressed. In some cases, the operator will leave the billet at room temperature and work it manually with hammers in a process called cold forging.
• Finally, there may be some necessary finishing procedures. For instance, some dies will produce flashing that must be trimmed.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.