| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of US$ 200/Piece
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Botou Casting Machinery Factory, the illustrious forerunner of Cangzhou Metallic Crafts Co., Ltd, proudly stands as a beacon of industrial mastery in the vibrant heart of Botou. This renowned casting and forging epicenter, nestled in Hebei Province, China, is conveniently positioned just 200 kilometers from the dynamic cityscape of Beijing. With an impressive legacy spanning over 30 years in the custom forging realm, we embody a rich heritage of unparalleled excellence. Our unwavering commitment transcends the mere acquisition of external expertise, passionately embracing groundbreaking techniques and cutting-edge machinery. We are steadfastly devoted to relentless development and innovation, ensuring that we not only fulfill but consistently surpass market expectations, delivering unmatched satisfaction and exceptional quality to our esteemed clients.
Forging, an age-old and revered technique steeped in rich tradition, remains an unrivaled force in the realm of modern metalworking. At its core, forging is an art that skillfully transforms raw metal into a resilient, solid masterpiece. Through the adept use of hammering, rolling, or pressing, this intricate process shapes the metal while preserving its integrity. Employing high temperatures, forging offers a wide spectrum of variations, each with distinct advantages that make it a versatile and preferred method for crafting metal.
When compared to casting and other metalworking methods, forging stands out as the ultimate technique for creating components with extraordinary physical properties, such as unmatched tensile strength, while also being cost-effective. The secret to these superior attributes lies in the deliberate manipulation of the metal's grain structure. By sidestepping the melting process, the percussive and compressive forces guide the metal's grain to align precisely with the final product's shape, resulting in components with significantly enhanced strength over their machined or casted counterparts.
Botou Casting Machinery Processing Co., Ltd invites you to experience the multitude of benefits offered by forging, providing an extensive array of expert forging services tailored to meet the diverse needs of various industries, ensuring all application requirements are fulfilled with precision and excellence.
DEEP DIVE INTO THE FORGING PROCESS
In the vast and varied world of forging, numerous specialized subtypes abound, each boasting its own unique procedural intricacies. Nonetheless, the majority of forging operations adhere to a fundamental sequence of steps that form the backbone of successful forging.
Forging, a venerable and time-honored craft, has blossomed into two distinct branches: hot forging and cold forging. These techniques, each unique in their own right, expertly transform raw, unrefined metal into robust, high-caliber products that stand the test of time.
Hot forging, a masterful technique, involves heating metal to a searing temperature above its recrystallization point, sometimes ascending to a fiery 2,300 degrees Fahrenheit. This method is celebrated for its ability to significantly reduce the energy required for shaping metal, thanks to the decreased yield strength and enhanced ductility achieved. Additionally, hot forging adeptly eliminates chemical inconsistencies, delivering a metal composition that is admirably homogenous.
Cold forging, by contrast, tests the mettle of metals by shaping them at room temperature or just above. While metals with high-carbon content might resist this rigorous method due to their inherent strength, cold forging triumphs in precision, providing extraordinary dimensional accuracy, uniformity in products, and an exquisite surface finish. Techniques such as bending, extruding, cold drawing, and cold heading showcase cold forging's remarkable versatility, albeit with higher equipment demands and potential need for intermediate annealing.
ADVANTAGES
Our company, renowned for its exceptional craftsmanship, proudly presents premier hot forging parts and components that cater to a diverse spectrum of industries. From automotive to food dairy, machinery to medical, plumbing to watering, mining to petrochemical, and extending to electrical, energy, aerospace, submarine sectors, and more, our products are masterfully engineered for unparalleled excellence and performance.
Hot forging emerges as the quintessential method for crafting some of the most robust components in the metal manufacturing sector. Our extensive capabilities range from lightweight parts weighing mere grams to substantial components surpassing several hundred kilograms. For parts demanding special surface finishes, we provide a comprehensive array of secondary operations, including precision machining and advanced surface finishing, guaranteeing each piece meets the pinnacle of quality standards.
Hot forging is a state-of-the-art process that involves elevating metal beyond its recrystallization temperature. This innovation reduces flow stress and energy consumption, facilitating an accelerated production rate. The process simplifies metal shaping and significantly diminishes the risk of fractures during manufacturing, ensuring exceptional product integrity.
Predominantly, iron and its alloys are hot forged for two compelling reasons: Firstly, with ongoing work hardening, these resilient materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these metals proves cost-effective, permitting subsequent heat treatments that enhance material strength beyond the capabilities of cold working methods alone.
Typical hot forging temperatures are as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require 700°C (1,292°F) to 800°C (1,472°F); and Steel can be forged at temperatures reaching as high as 1,150°C (2,102°F).
In the hot forging process, metals are heated above their recrystallization point to prevent strain hardening during deformation. This involves plastically deforming the heated metal and shaping it within molds that may also be heated as needed. This elevated temperature allows for the creation of more intricate shapes compared to cold forging, due to the enhanced pliability of the metal.
For superalloys, which are naturally less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also referred to as hot forging, this thermal process maintains the workpiece at an optimal temperature, ensuring the final product's superior quality and integrity.
Maintaining the workpiece temperature is achieved by heating the mold to a temperature close to or slightly below the workpiece. This method prevents cooling at mold interfaces, thereby optimizing the metal's flow properties and enhancing forming precision to achieve remarkable results.
| Material | Characteristics | Application |
|---|---|---|
| Stainless Steel | Corrosion-resistant |
|
| Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
|
| HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
|
| Aluminum | Good strength-to-weight ratio Readily forged |
|
| Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
|
| Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
|
| Titanium | High strength Low density Excellent corrosion resistance |
|
){kind=link}