Heavy-Duty Precision Tools for Advanced Forging and Metal Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Processing Co., Ltd stands as a paragon of innovation and superior quality, proudly recognized as the distinguished predecessor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrious heart of Botou within Hebei Province, China, our esteemed company enjoys a prime strategic location merely 200 kilometers from the vibrant metropolis of Beijing. With an illustrious legacy spanning over three decades, we have meticulously carved a niche as the vanguards in the custom forging industry, celebrated for our exceptional craftsmanship and steadfast dedication to unparalleled excellence. Our unwavering commitment transcends beyond the mere acquisition of expertise; we passionately amalgamate cutting-edge techniques with state-of-the-art machinery to ensure our production processes remain at the pinnacle of innovation. This relentless pursuit of progress empowers us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging is a timeless craft steeped in rich history, yet it aligns seamlessly with the demands of modern metalworking, underscoring its unparalleled importance. At its essence, forging masterfully transforms raw metal while preserving its inherent strength and integrity. Skilled artisans employ sophisticated techniques, including hammering, rolling, and pressing, to shape materials with precision. This intricate process, fueled by intense heat, enables the expert manipulation of metal, offering a dazzling array of forging techniques, each with its unique advantages and applications.

Compared to casting and other metalworking techniques, forging emerges as the preferred method for creating components that exhibit exceptional physical characteristics, distinguished by unmatched tensile strength and remarkable cost-effectiveness. The secret to these superior results lies in the adept handling of the metal's grain structure. By eliminating the need for melting, a combination of percussive and compressive forces is meticulously applied to direct the grain structure, aligning it flawlessly with the intricacies of the finished design. This meticulous process yields components with significantly enhanced strength compared to those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled benefits of forging firsthand. Our comprehensive range of expert forging services is meticulously tailored to accommodate a wide spectrum of applications, serving an extensive array of industries with precision and expertise.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING ITS SECRETS

In the expansive realm of forging, numerous specialized subtypes emerge, each defined by intricate process details. However, the majority of forging activities adhere to a fundamental series of steps that guarantee successful outcomes.

• The success of forging hinges on the meticulously engineered dies that shape and compress metal into precise forms. Selecting the appropriate toolset is crucial to achieving the desired results. Custom die designs are often essential to meet stringent specifications, particularly in large-scale production runs, where multiple dies must expertly coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformative process of metalworking commences. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature necessary for effective molding and shaping.
• At this pivotal stage, forging methods can vary widely. Depending on the selected technique, the heated billet may be positioned between dies or placed into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the intended form.
• To achieve optimal results, certain finishing touches may be required. For example, some dies generate excess material known as flashing, which must be precisely trimmed to ensure a flawless and polished final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-honored art that continues to evolve, is divided into two main techniques: hot forging and cold forging. Each of these sophisticated methods transforms raw metal into robust, high-quality products, showcasing the apex of precision in craftsmanship.

Hot forging involves meticulously heating metal to temperatures beyond its recrystallization threshold, soaring to a blistering 2,300 degrees Fahrenheit. This technique is lauded for its remarkable energy efficiency in shaping metal, owing to reduced yield strength and enhanced ductility. Furthermore, it adeptly eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the entire forged masterpiece.

Cold forging, on the other hand, masterfully reshapes metals at ambient or slightly elevated temperatures, rigorously testing their strength and robustness. While more rigid metals like high-carbon steel may challenge the process, cold forging is celebrated for its unparalleled precision, producing superior dimensional accuracy, uniformity, and an exceptional surface finish. This multifaceted technique includes bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and sometimes, interim annealing.



ADVANTAGES

• Preservation of the metal's inherent grain flow, significantly enhancing the structural integrity of the final product.
• Retention of the metal's natural strength, ensuring products of enduring durability that stand the test of time.
• Absolute elimination of imperfections, inclusions, and porosity, resulting in flawlessly manufactured products.
• Relatively low production costs, rendering it an economically attractive option for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource allocation.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly pioneers the pinnacle of innovation, renowned for crafting exceptional hot forging parts and components. These scrupulously precision-engineered marvels serve a vast tapestry of industries, ranging from automotive and food dairy to machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each of our unparalleled products embodies our relentless commitment to unmatched excellence in both design and functionality.

Hot forging is heralded as a premier technique for crafting some of the most robust and resilient components within the metal manufacturing landscape. Our expansive capabilities span the production of lightweight parts weighing mere grams to the fabrication of considerable components that scale hundreds of kilograms. For parts demanding exquisite surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each component not only meets but superbly surpasses the zenith of quality and performance standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving the heating of metal beyond its recrystallization point. This advanced technique reduces flow stress and energy usage, enabling significantly faster production rates. It simplifies metal shaping and remarkably lowers fracture risks during manufacturing, rendering it an invaluable and essential method in contemporary metalworking.

Iron and its alloys are predominantly hot forged due to two fundamental reasons: Firstly, as work hardening progresses, these robust materials, like steel and iron, become increasingly resistant to shaping. Secondly, hot forging these formidable metals is cost-efficient, paving the way for subsequent heat treatment processes that bolster strength without solely depending on cold working techniques.

The typical temperature range for hot forging includes: Aluminum (Al) Alloys processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at soaring temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated past their recrystallization points to avert strain hardening during deformation. Once heated, the metal is plastically deformed and deftly shaped in molds that may also be heated when necessary. This high-temperature condition allows for the creation of more intricate and complex shapes compared to cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly accomplished by heating the mold to a temperature close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with outstanding ductility, facilitating their effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and elaborate shapes that may be unachievable through other forging methods, thus expanding design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Experience reduced production costs and enhanced material utilization, establishing hot forging as a financially astute and strategic choice for manufacturing needs.
• Enhanced stiffness: The process inherently reinforces materials, imparting greater stiffness and durability to finished products, thereby ensuring lasting performance and reliability.
• Size: Our versatile product offerings span compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the zenith of precision engineering. Our premier machining services are meticulously crafted to provide unmatched accuracy and exceptional expertise. Each component is not just tailored but sculpted to surpass the stringent expectations of modern industry benchmarks. With a cadre of highly experienced professionals at your disposal, we guarantee that your projects will reach the pinnacle of perfection, delivering unmatched quality and exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive array of elite services, specifically designed to address every facet of your manufacturing requirements. Whether it involves precise punching, exact drilling, accurate tapping, seamless bending, or detailed milling, our solutions are engineered to handle both intricate and straightforward projects with unparalleled excellence and dependability. Trust us to bring your project to fruition and witness your vision transformed into reality with unmatched precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual appeal and structural robustness of your products with our extensive range of surface treatment solutions. From masterful painting to superior anodizing, resilient black oxide, and enduring powder coating, our commitment lies in enriching both the aesthetic elegance and the structural soundness of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and allure.
• Heat Treatment: Amplify the performance of your components with our innovative heat treatment techniques, expertly designed to bolster strength, toughness, and wear resistance. Our state-of-the-art processes are developed to extend the lifespan and functionality of your products, ensuring they excel in any application. Experience the zenith of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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