Hot Forged Auto Parts Pull Rod

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory shines as a symbol of innovation and excellence, proudly recognized as the esteemed forerunner of Cangzhou Metallic Crafts Co., Ltd. Situated in the vibrant industrial hub of Botou, Hebei Province, China, our esteemed company benefits from an enviable position just 200 kilometers from the dynamic metropolis of Beijing. With a rich legacy that spans over thirty illustrious years, we have firmly established ourselves as pioneers in the custom forging industry, celebrated for our exceptional craftsmanship and unwavering dedication to quality. Our commitment transcends mere expertise acquisition; we passionately integrate cutting-edge techniques with advanced machinery, positioning our production processes at the pinnacle of innovation. This relentless pursuit of progress empowers us to consistently surpass market expectations, providing impeccable satisfaction and unrivaled excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging is a revered craft with deep historical roots, yet it seamlessly integrates with contemporary metalworking, underscoring its vital role. At its essence, forging elegantly transforms raw metal while preserving its exceptional integrity. Skillful artisans employ advanced techniques such as hammering, rolling, and pressing to precisely shape materials. This intricate process, driven by intense heat, allows for the masterful manipulation of metal, offering a remarkable variety of forging methods, each with its unique advantages.

When compared to casting and other metalworking methods, forging emerges as the quintessential technique for creating components with superior physical properties, characterized by unparalleled tensile strength and remarkable cost-effectiveness. The key to these outstanding results lies in the adept management of the metal's grain structure. By avoiding melting, a combination of percussive and compressive forces is applied to guide the grain structure, aligning it flawlessly with the design of the final product. This meticulous process results in components with significantly enhanced strength compared to those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unmatched benefits of forging firsthand. We cater to a broad spectrum of industries with our comprehensive suite of expert forging services, meticulously tailored to meet an extensive range of application requirements.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

Within the expansive realm of forging, numerous specialized subtypes exist, each distinguished by its intricate process details. However, most forging activities adhere to a fundamental series of steps that ensure successful outcomes.

• The success of forging lies in the meticulously engineered dies that mold and compress metal into precise forms. Selecting the right toolset is crucial to achieving the desired outcome. Custom die designs are often necessary to fulfill exacting specifications, particularly in large-scale production runs where multiple dies precisely coordinate tasks such as flattening, forming, and cutting.
• After careful planning and precision toolmaking, the transformation of metalworking commences. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding.
• At this pivotal moment, forging methods can vary significantly. Depending on the chosen technique, the heated billet may be positioned between dies or placed into a preformed cavity for compression. In contrast, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the desired form.
• For optimal results, certain finishing touches may be necessary. For example, some dies produce excess material called flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an age-old technique continually refined to perfection, is divided into two distinguished methods: hot forging and cold forging. These methods skillfully transform raw metals into resilient, high-quality creations, embodying the zenith of precision craftsmanship and engineering excellence.

Hot forging, an art in itself, involves the meticulous heating of metal to a blistering 2,300 degrees Fahrenheit, surpassing its recrystallization point. Revered for its energy efficiency, this technique lowers yield strength and boosts ductility, while effectively eradicating chemical irregularities to ensure a consistently pure metal composition throughout the finished masterpiece.

Cold forging, on the other hand, expertly molds metals at room temperature or slightly above, challenging their strength and endurance. Although certain robust metals like high-carbon steel may resist, cold forging is celebrated for its unparalleled precision, delivering exceptional dimensional accuracy, uniformity, and an exquisite surface finish. This adaptable method encompasses bending, extruding, cold drawing, and cold heading, utilizing cutting-edge machinery and sometimes requiring intermediate annealing.



ADVANTAGES

• Enhancement of the metal's original grain flow, significantly boosting the robust structural integrity of the final product.
• Retention of the metal's intrinsic strength, ensuring the creation of durable, enduring products that stand the test of time.
• Comprehensive elimination of imperfections, inclusions, and porosity, resulting in flawlessly crafted products.
• Relatively low production costs, offering a cost-effective and attractive solution for manufacturers.
• Remarkable production efficiency and yield, optimizing operational productivity and maximizing resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of innovation, renowned for crafting remarkable hot forging parts and components. These precision-engineered masterpieces serve an impressive array of industries: automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, and more. Each product reflects our steadfast commitment to unrivaled design and functionality excellence.

Celebrated in the metal manufacturing world, hot forging is the epitome of strength and durability. We excel in creating parts from mere grams to massive components weighing hundreds of kilograms. Our array of secondary operations includes precision machining and advanced surface finishing, ensuring each piece meets or surpasses premier quality and performance standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge technique involving heating metal beyond its recrystallization point, reducing flow stress and energy use. This method boosts production speed, simplifies shaping, and minimizes fracture risks, thus being an essential asset in modern metalworking.

Iron and its alloys primarily undergo hot forging for two reasons: As work hardening occurs, metals like steel and iron resist shaping. Hot forging these metals is cost-effective, facilitating subsequent heat treatments that enhance strength without cold working reliance.

Standard hot forging temperature ranges are crucial: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures reaching 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

The hot forging process involves heating metals beyond their recrystallization points to avoid strain hardening. When heated, metals are plastically deformed into molds, potentially also heated. This high heat allows for more intricate shapes, enhancing pliability and formability.

For inherently less malleable superalloys, techniques like isothermal forging, also hot forging, are used to prevent oxidation. This technical process maintains the workpiece at optimal temperatures, ensuring the final product's superior quality and structural integrity.

Workpiece temperature maintenance is expertly managed by heating the mold close to the workpiece's temperature. This prevents cooling at mold interfaces, optimizing metal flow and significantly boosting forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging enhances metal ductility, simplifying manipulation into desired shapes and forms effortlessly.
• Complex shapes: This process enables creating intricate shapes unattainable by other methods, expanding design possibilities.
• High precision: Achieve exemplary precision in dimensions and surface finishes, consistently meeting stringent standards with accuracy.
• Cost benefit: Reduced production costs and improved material utilization make hot forging a financially astute choice for manufacturing.
• Enhanced stiffness: This process strengthens materials, granting greater stiffness and durability for long-lasting performance and reliability.
• Size: Our diverse offerings range from compact 1-inch parts to expansive 30-inch components, expertly addressing varied needs with tailored solutions.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, step into a world where precision engineering reigns supreme. Our elite machining services are skillfully crafted to provide unmatched accuracy and consummate professionalism. Each component is fabricated not just to meet but to surpass the stringent industry standards that define today's market. With our team of expert professionals guiding the process, we bring your projects to the zenith of perfection, achieving unparalleled quality and precise exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Discover our extensive array of superior services, meticulously tailored to satisfy every facet of your manufacturing requirements. Whether it involves expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are engineered to handle both complex and straightforward tasks with exceptional excellence and reliability. Place your trust in us to ensure your project's success, and watch as your vision is expertly brought to life.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual allure and structural fortitude of your products with our all-encompassing range of surface treatment solutions. From expert painting to superior anodizing, robust black oxide, and enduring powder coating, we are devoted to not only enhancing the aesthetic charm but also fortifying the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and overall appeal, ensuring they stand out in the marketplace.
• Heat Treatment: Amplify the performance of your components with our sophisticated heat treatment methods, meticulously designed to boost strength, toughness, and resistance to wear. These cutting-edge processes are crafted to extend the lifespan and functionality of your products, ensuring they meet and excel in any application. Embrace the ultimate in reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's pioneering solutions, setting new benchmarks in performance.

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