Durable Steel Alloy Parts Manufacturing with Customization Offered

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 110.00cm * 110.00cm * 110.00cm
• Package Gross Weight: 2000.000kg

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, a revered technique with roots deeply embedded in ancient craftsmanship, continues to hold its revered status in modern metalworking marvels. At its essence, forging elegantly reshapes raw metal while preserving its inherent solid form through the skilled artistry of hammering, rolling, or pressing. This delicate craftsmanship, honed over centuries, harnesses high temperatures to mold metals, offering a wide spectrum of forging variations, each characterized by unique advantages and distinct benefits.

In the realm of metalworking, forging emerges as the supreme method, a gold standard, setting itself apart from casting and other techniques by producing components with extraordinary physical properties, such as unparalleled tensile strength, all while maintaining cost-effectiveness. The secret behind these exceptional characteristics lies in the meticulous manipulation of the metal's grain structure. By forgoing the melting process, the strategic application of percussive or compressive forces effectively guides the grain to align flawlessly with the intended product's contours, resulting in components with superior strength and durability compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the myriad advantages of forging. Our esteemed company caters to a broad array of industries, offering a comprehensive suite of expertly tailored forging services specifically designed to meet diverse and demanding application requirements.

AN IN-DEPTH JOURNEY INTO THE ART OF FORGING

Within the expansive universe of forging, a multitude of distinct subtypes exist, each showcasing its own unique procedural intricacies. Despite these variations, the majority of forging operations follow a fundamental sequence of steps, ensuring consistency and excellence.

• The triumph of forging is deeply reliant on meticulously crafted dies that expertly shape and compress metal into the desired configurations. Selecting the perfect toolset is essential to achieving the intended form. Often, custom die designs are imperative to meet stringent specifications, especially for large-scale production runs where multiple dies seamlessly coordinate tasks such as flattening, forming, or cutting.
• Following thorough planning and precise toolmaking, the transformative journey of metalworking unfolds. Initially, the workpiece, referred to as a billet, is cut to precise dimensions. Subsequently, it is heated to the exact temperature required to facilitate the molding process.
• At this stage, forging methodologies exhibit significant divergence. Depending on the chosen process, the heated billet may be strategically positioned between dies or within a preformed cavity and compressed. Alternatively, in cold forging, the billet remains at ambient temperature and is manually hammered to achieve the desired form and shape.
• To achieve impeccable results, some final touches might be essential. For example, certain dies generate excess material, known as flashing, which needs careful trimming to ensure a flawless and perfect end product.

COLD FORGING VS HOT FORGING

 

Forging is an esteemed and age-old craft that has elegantly evolved through the ages into two specialized methods: hot forging and cold forging. Each of these distinguished techniques involves strategic processes, seamlessly transforming raw metal into strong, premium-quality products and unlocking boundless potential in manufacturing.

Hot forging is a captivating process that raises metal to temperatures beyond its recrystallization point, at times up to a fiery 2,300 degrees Fahrenheit. Celebrated for its ability to reduce energy consumption in metal shaping, this method benefits from diminished yield strength and enhanced ductility. Moreover, hot forging efficiently eradicates chemical imperfections, ensuring a consistent metal composition and significantly bolstering material integrity.

Cold forging, on the other hand, masterfully molds the resilience of metals at ambient or slightly higher temperatures. Despite the challenges posed by robust metals like high-carbon steel, this technique excels in delivering remarkable precision, exceptional dimensional accuracy, uniformity, and a refined surface finish. Cold forging's adaptability shines through techniques such as bending, extruding, cold drawing, and cold heading, although these methods may demand advanced equipment and periodic intermediate annealing to achieve optimal results.



ADVANTAGES

• Preserve the metal's natural grain flow, ensuring impeccable structural integrity and elevating the performance of the final product.
• Maintain the metal's inherent strength, ensuring its durability and reliability across a wide range of applications.
• Eradicate defects, inclusions, and porosity, yielding products of exceptional quality and unwavering dependability.
• Enjoy relatively low production costs, which ensure economic efficiency and cost-effectiveness in manufacturing endeavors.
• Achieve remarkable production yield and efficiency, optimizing output and guaranteeing a consistent supply of top-grade components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in delivering top-tier hot forging parts and components that cater to an expansive array of industries. Our expertly engineered products are crafted for sectors as diverse as automotive and food dairy, extending to machinery, medical, plumbing, and watering. We further extend our expertise to the mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each product is meticulously crafted to embody the pinnacle of excellence.

Hot forging is acclaimed as a superior technique for manufacturing the most durable components in the metal industry. Our extensive capabilities support the production of both lightweight parts, weighing mere grams, and substantial components that tip the scales at several hundred kilograms. For parts requiring special surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and cutting-edge surface finishing, to ensure every piece meets the highest quality standards.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metals beyond their recrystallization temperature. This greatly reduces flow stress and energy consumption, facilitating a faster production rate. It allows metals to be more easily shaped while significantly reducing the risk of fractures during manufacturing.

Iron and its alloys are predominantly selected for hot forging for two crucial reasons: first, as work hardening advances, these sturdy materials, like steel and iron, become increasingly resistant to deforming. Second, the cost-efficiency of hot forging these metals permits subsequent heat treatment processes that reinforce material strength without relying solely on cold working methods.

Standard temperatures for hot forging are: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching as high as 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated above their recrystallization point, preventing strain hardening during deformation. This involves plastically deforming the heated metal and shaping it in molds, which can also be heated when needed. This high-temperature environment enables crafting more complex shapes than cold forging, as the metal becomes exceedingly pliable.

For superalloys, which are inherently less ductile, specialized methods like isothermal forging are utilized to avert oxidation. Also known as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring the final product's exceptional quality and integrity.

Maintaining the workpiece's temperature is accomplished by heating the mold to a temperature close to or slightly under the workpiece's temperature. This strategy eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing the precision of the forming process.

 

Advantages of Hot Forging

• Increased ductility: Hot forging significantly enhances metals, imparting superior ductility that facilitates effortless manipulation into desired forms.
• Complex shapes: This process enables the creation of intricate and sophisticated shapes that are often unattainable with other forging techniques.
• High precision: Experience outstanding precision in the dimensions and surface finishes of forged components, consistently meeting rigorous standards.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a financially wise decision.
• Enhanced stiffness: The process inherently strengthens materials, providing greater stiffness and durability to the final products.
• Size: Our product offerings range from compact 1-inch parts to substantial 30-inch components, adeptly meeting a variety of needs and specifications.
• Weight: We expertly manufacture parts ranging from light ounces to robust components exceeding 100 pounds, all customized to your specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Elevate your hot forged components to new heights with our extensive suite of secondary operations and bespoke heat treatment services. Our offerings are meticulously crafted to enhance performance, increase durability, and ensure your components deliver unmatched excellence.

• High Precision Machining: Experience the pinnacle of precision and masterful craftsmanship with our high precision machining services. Each component is intricately crafted to not only meet but exceed expectations, guaranteeing remarkable results and unparalleled satisfaction consistently.
• Punching, Drilling, Tapping, Bending, Milling: Discover the breadth of our versatile manufacturing solutions, which include expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our services are tailored to fulfill your complex manufacturing requirements with unwavering precision and distinguished excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Revitalize the appearance and durability of your products with our extensive surface treatment offerings. Enjoy the benefits of our professional painting, premium anodizing, robust black oxide, and enduring powder coating solutions, all designed to elevate both the aesthetics and the resilience of your components.
• Heat Treatment: Maximize the potential of your components with our state-of-the-art heat treatment processes. Our advanced techniques are engineered to boost strength, toughness, and wear resistance, ensuring your products offer optimal performance and longevity.

Detailed Photos