Forging Process Customized Metal Products Size Batch Can Be

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory shines as a pinnacle of innovation and unparalleled quality, proudly recognized as the esteemed forebear of Cangzhou Metallic Crafts Co., Ltd. Nestled in Botou's industrial hub, within Hebei Province, China, our company is strategically positioned a mere 200 kilometers from Beijing, a bustling global metropolis. With an illustrious legacy of over three decades, we have established ourselves as pioneers in the custom forging industry, celebrated for our extraordinary craftsmanship and unwavering commitment to excellence. Our dedication extends beyond acquiring expertise; we ardently integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes remain at the forefront of innovation. This relentless pursuit of progress empowers us to consistently surpass market expectations, providing impeccable satisfaction and unmatched excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a time-honored craft, elegantly bridges the gap between ancient tradition and cutting-edge metalworking, showcasing its irreplaceable role in modern industry. At its essence, forging magically transforms raw metal while preserving its formidable strength. Skilled artisans employ sophisticated techniques like hammering, rolling, and pressing to shape materials with precision. This intricate procedure, fueled by searing heat, allows for the expert manipulation of metal, offering a breathtaking variety of forging methods, each with its unique benefits.

When measured against casting and other metalworking processes, forging emerges as the superior choice for crafting components with extraordinary physical attributes, distinguished by unmatched tensile strength and remarkable cost-effectiveness. The secret to these exceptional results lies in the masterful management of the metal's grain structure. By bypassing melting, a combination of percussive and compressive forces is applied to direct the grain structure, aligning it flawlessly with the design of the final piece. This meticulous technique produces components with significantly amplified strength compared to machined or cast alternatives.

Botou Casting Machinery Processing Co., Ltd warmly welcomes you to explore the unparalleled advantages of forging. We cater to a diverse range of industries with our comprehensive suite of professional forging services, meticulously tailored to satisfy an extensive array of application needs.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: REVEALING THE SECRETS

Within the expansive world of forging, a multitude of specialized subtypes are present, each defined by intricate process nuances. Yet, most forging operations adhere to a core sequence of steps that ensure successful outcomes.

• The success of forging lies in the intricately engineered dies that mold and compress metal into precise shapes. Selecting the proper toolset is crucial for achieving the desired result. Custom die designs are frequently necessary to meet stringent specifications, especially in large-scale production scenarios where multiple dies work in perfect harmony to perform tasks such as flattening, forming, and cutting.
• Following meticulous planning and precise toolmaking, the transformation in metalworking begins. Initially, the workpiece, known as the billet, is cut to exact dimensions and then heated to the specific temperature required for optimal molding.
• At this pivotal stage, forging techniques can differ substantially. Depending on the chosen method, the heated billet may be placed between dies or inserted into a preformed cavity for compression. In contrast, with cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• For optimal results, particular finishing touches may be essential. For instance, some dies generate excess material termed 'flashing,' which must be meticulously trimmed to guarantee a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-honored craft continuously perfected, bifurcates into two main techniques: hot forging and cold forging. Each method meticulously transforms raw materials into robust, high-caliber products, showcasing the zenith of precision artistry and engineering excellence.

Hot forging involves the careful heating of metal to temperatures beyond its recrystallization point, soaring up to an intense 2,300 degrees Fahrenheit. This technique is lauded for its exceptional energy efficiency in metal manipulation, attributed to reduced yield strength and enhanced ductility. Additionally, it effectively rectifies chemical inconsistencies, ensuring a uniformly consistent metal composition across the entire forged creation.

Cold forging, by contrast, adeptly reshapes metals at ambient or slightly elevated temperatures, challenging their endurance and strength. While more resilient metals like high-carbon steel may pose resistance, cold forging is celebrated for its unparalleled precision, achieving remarkable dimensional exactitude, consistency, and an excellent surface finish. This versatile approach encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and occasionally, interim annealing.



ADVANTAGES

• Preservation of the metal's inherent grain flow, significantly enhancing the structural robustness of the final product.
• Retention of the metal's innate strength, ensuring the creation of enduring, long-lasting products that withstand the test of time.
• Total elimination of defects, inclusions, and porosity, resulting in meticulously crafted, flawless products.
• Relatively low production expenses, rendering it a cost-efficient and attractive choice for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource efficiency to the fullest.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of innovation, celebrated for producing extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional products encapsulates our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is lauded as a superior method for producing some of the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities range from creating lightweight parts weighing just a few grams to fabricating substantial components that tip the scales at hundreds of kilograms. For parts requiring exquisite surface finishes, we offer an extensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, allowing for significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during the manufacturing process, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening advances, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering crafted for discerning professionals. Our elite machining services deliver unyielding precision and exceptional craftsmanship, ensuring each component not only meets but surpasses contemporary industry benchmarks. Backed by a team of experienced professionals, your projects will achieve unparalleled perfection, embodying the highest standards of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our broad spectrum of top-tier services meticulously crafted to address every facet of your manufacturing requirements. Whether executing masterful punching, accurate drilling, meticulous tapping, seamless bending, or precise milling, our solutions are designed to navigate both intricate and straightforward tasks with unrivaled excellence and dependability. Trust us with your project's success and watch your vision seamlessly manifest into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the visual allure and structural robustness of your products with our extensive suite of surface treatment solutions. From expert painting to high-quality anodizing, robust black oxide, and durable powder coating, we are dedicated to boosting both the appeal and resilience of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly amplify your product's performance and aesthetic value.
• Heat Treatment: Optimize your components' performance with our sophisticated heat treatment techniques, expertly designed to elevate strength, durability, and wear resistance. Our state-of-the-art processes are tailored to extend the lifespan and functionality of your products, ensuring they thrive in any application. Discover ultimate reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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