High-Quality Steel Parts Manufacturing with Custom Size Options

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, a celebrated craft steeped in the legacy of ancient traditions, continues to hold its revered status in today's metalworking landscape. This age-old art skillfully morphs raw metal into desired forms while keeping it in its solid state, employing the masterful techniques of hammering, rolling, or pressing. Through these expert hands, high temperatures are harnessed to shape the metal, offering a wide array of forging methods, each brimming with its own unique benefits.

When juxtaposed with casting and other metalworking methods, forging is the pinnacle choice for crafting components with superior physical attributes, such as unparalleled tensile strength-all while maintaining cost-effectiveness. The secret to these exceptional features lies in the intentional manipulation of the metal's grain structure. By eschewing the melting process, the precise application of percussive or compressive forces coaxes the grain to seamlessly align with the final contours of the product, thus producing components with strength that far surpasses their machined or cast peers.

Botou Casting Machinery Processing Co., Ltd warmly invites you to harness the exceptional advantages of forging. We cater to an expansive range of industries, offering a comprehensive array of expert forging services tailored to meet a broad spectrum of application requirements.

DELVE INTO THE INTRICACIES: A COMPREHENSIVE OVERVIEW OF THE FORGING PROCESS

In the expansive realm of forging, a diverse array of specialized subtypes exists, each with its own procedural intricacies. Yet, despite these variations, the majority of forging operations are anchored by a fundamental series of steps that ensure consistency and quality.

• The triumph of forging relies on meticulously crafted dies that sculpt and compress metal into precise configurations. Selecting the optimal toolset is crucial to achieving the desired form. Often, custom-designed dies are imperative to meet stringent specifications, particularly in large production runs where multiple dies work in harmony on tasks such as flattening, forming, or cutting.
• Upon exhaustive planning and precision toolmaking, the transformational phase of metalworking commences. Initially, the workpiece, known as a billet, is precision-cut to meet required dimensions. It is then carefully heated to the specific temperature essential for molding.
• At this juncture, forging methodologies diverge significantly. Depending on the chosen process, the heated billet may be placed between dies or within a preformed cavity and undergo compression. Alternatively, in cold forging, the billet remains at ambient temperature and is expertly hammered to achieve the desired shape.
• To attain an impeccable finish, certain final refinements might be necessary. For instance, some dies create excess material, known as flashing, which must be meticulously trimmed to guarantee a flawless end product.

COLD FORGING VS HOT FORGING

 

Forging stands as a venerable and time-honored craft. Over centuries, it has gracefully evolved into two distinct and innovative methodologies: hot forging and cold forging. Each of these unique techniques, with their own strategic and refined processes, ultimately transforms raw metal into robust, superior-quality products, enabling endless possibilities in the realm of advanced manufacturing.

Hot forging embodies a fascinating and transformative process that elevates metal beyond its recrystallization temperature, at times reaching a scorching 2,300 degrees Fahrenheit. This acclaimed technique is renowned for its proficiency in reducing the energy required to shape metal, owing to the decreased yield strength and increased ductility. Furthermore, hot forging adeptly eliminates chemical imperfections, ensuring a uniform and consistent metal composition, which significantly enhances the overall integrity and quality of the material.

Cold forging, on the other hand, boldly shapes the resilience and strength of metals at ambient or slightly elevated temperatures. While formidable metals such as high-carbon steel may initially resist due to their inherent strength, cold forging triumphs by delivering precision with extraordinary dimensional accuracy, uniformity, and an exquisite surface finish. This method's versatility is exemplified through techniques like bending, extruding, cold drawing, and cold heading. Although these may require higher equipment standards and occasional intermediate annealing, they achieve remarkable and desired results.



ADVANTAGES

• Preserving the natural grain flow of the metal is crucial, as it ensures structural integrity and significantly enhances the overall performance of the final product, meeting the highest standards of excellence.
• Maintaining the inherent strength of the metal is essential for safeguarding its durability and reliability, ensuring it meets the rigorous demands of various challenging applications.
• Eliminating defects, inclusions, and porosity is vital for producing high-caliber products, resulting in items of superior quality and dependability, trusted for their exceptional performance.
• The relatively low production costs offer substantial economic efficiency and cost-effectiveness, making these manufacturing processes highly appealing and beneficial.
• With outstanding production yield and efficiency, these processes optimize output, ensuring a consistent and reliable supply of high-quality components, supporting robust manufacturing demands.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we pride ourselves on our unwavering commitment to delivering impeccably superior hot forging parts and components that cater to a vast spectrum of industries. Our precision-engineered products seamlessly serve sectors such as automotive, food dairy, machinery, medical, plumbing, and watering. Furthermore, we extend our unparalleled expertise to mining, petrochemical, electrical, energy, aerospace, submarine, and many more. Every single product we create is meticulously designed to epitomize excellence.

Hot forging is celebrated as an elite technique for crafting the metal manufacturing industry's most robust components. Our extensive capabilities empower us to produce lightweight parts weighing mere grams to substantial components tipping the scales at several hundred kilograms. For parts requiring special surface finishes, we offer a comprehensive suite of secondary operations. These include precision machining and cutting-edge surface finishing techniques, ensuring every piece meets the highest quality standards.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metals beyond their recrystallization temperature. This results in a significant reduction in flow stress and energy consumption, facilitating a quicker production rate. It makes metals more malleable while dramatically reducing the risk of fractures during manufacturing.

Iron and its alloys are predominantly chosen for hot forging for two paramount reasons: First, as work hardening progresses, these sturdy materials, such as steel and iron, become more resistant to shaping. Second, the cost-effectiveness of hot forging these metals allows for subsequent heat treatment processes that enhance material strength without depending solely on cold working methods.

Standard temperatures for hot forging include: Aluminum (Al) Alloys ranging between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys requiring temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated above their recrystallization point to prevent strain hardening during deformation. This innovative process involves plastically deforming the heated metal while shaping it in molds, which can also be heated when necessary. This high-temperature environment allows for more intricate and complex shapes compared to cold forging, as the metal becomes extraordinarily pliable.

For superalloys, which are inherently less ductile, specialized techniques like isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring superior quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below the workpiece. This strategic approach eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with exceptional ductility, facilitating effortless manipulation into desired forms.
• Complex shapes: This process is adept at supporting the creation of intricate and sophisticated shapes that might be impossible with other forging techniques.
• High precision: Experience unparalleled precision in the dimensions and surface finishes of forged components, meeting the most stringent standards.
• Cost benefit: Revel in reduced production costs and optimized material utilization, making hot forging a financially savvy choice.
• Enhanced stiffness: The process inherently fortifies materials, providing greater stiffness and durability to the final products.
• Size: Our versatile products range from compact 1-inch parts to substantial 30-inch components, tailored to meet a variety of needs and specifications.
• Weight: We craft parts ranging in weight from light ounces to robust components exceeding 100 pounds, all customized to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the unparalleled potential of your hot forged components with our all-encompassing suite of secondary operations and tailored heat treatment services. These are crafted to deliver not only enhanced performance but also unmatched durability, setting your products apart in quality and reliability.

• High Precision Machining: Dive into the world of superior precision and masterful craftsmanship with our high precision machining services. Each component is crafted with meticulous attention to detail, designed to not just meet but exceed your expectations, offering exemplary results and unparalleled satisfaction with every project.
• Punching, Drilling, Tapping, Bending, Milling: Experience our diverse and top-tier manufacturing solutions that include expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Each service is crafted to meet your unique and intricate manufacturing demands with the highest level of precision and excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic appeal and enhance the durability of your products with our comprehensive surface treatment solutions. Our offerings include professional painting, premium anodizing, robust black oxide, and long-lasting powder coating, each engineered to transform both the look and lifespan of your products.
• Heat Treatment: Leverage the advanced capabilities of our cutting-edge heat treatment processes to elevate the performance and longevity of your components. Our specialized techniques are engineered to boost strength, increase toughness, and enhance wear resistance, ensuring that your products deliver outstanding performance every time.

Detailed Photos