High-Quality Metal Forging Products From Trusted Chinese Factories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious forerunner of Cangzhou Metallic Crafts Co., Ltd, stands proudly in the epicenter of Botou-a distinguished casting and forging industrial stronghold in Hebei Province, China. Conveniently located just 200 kilometers from the vibrant cityscape of Beijing, our strategic position facilitates seamless connectivity. With an esteemed legacy spanning over thirty years in the custom forging industry, we embody a time-honored tradition of unrivaled forging expertise and mastery. Our relentless pursuit of excellence transcends the mere acquisition of external knowledge, as we wholeheartedly integrate pioneering techniques and cutting-edge machinery into our operations. Our unwavering commitment to continuous evolution and innovation ensures that we not only fulfill but consistently surpass market expectations, delivering unparalleled satisfaction and excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a timeless and respected craft, has sculpted its legacy through centuries of innovation and precision in metalworking. At its core, forging skillfully shapes raw metal while it's still in a solid form. This is achieved as seasoned artisans wield techniques such as hammering, rolling, or pressing to mold the material. This intricate procedure utilizes intense heat to craft the metal, offering an expansive spectrum of forging styles, each one delivering distinct benefits.

When compared to casting and other metalworking methods, forging stands out as the ultimate method for fabricating components with outstanding physical characteristics, such as remarkable tensile strength, coupled with cost effectiveness. The secret to this excellence is in the careful manipulation of the metal's grain structure. By circumventing melting, the strategic application of percussive or compressive forces directs the grain to conform to the product's shape, producing components with vastly enhanced strength over machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd extends the myriad advantages of forging, providing comprehensive, tailored forging solutions to a diverse suite of industries. Our services are crafted to meet varied and intricate application needs, ensuring precision and excellence.

AN IN-DEPTH EXPLORATION INTO THE FORGING PROCESS: UNVEILING THE DETAILS

In the vast domain of forging, a myriad of specialized subtypes flourish, each distinguished by its unique procedural intricacies. Despite these variations, most forging processes follow a core sequence of operations.

• The triumph of forging lies in the meticulous design of dies that shape and compress metal to form precise designs. The selection of the ideal tooling is paramount for achieving the intended shapes. Often, bespoke die designs are necessary to conform to stringent specifications, particularly in large-scale productions where multiple dies coordinate tasks like flattening, forming, or cutting.
• Following exhaustive planning and the creation of precision tools, the transformative phase of metalworking begins. Initially, the workpiece, or billet, is cut to the exact dimensions required. It is then heated to a precise temperature, setting the stage for the molding process.
• Diverging paths arise in forging methodologies. Depending upon the method selected, the heated billet may be ensconced between dies or placed within a pre-shaped cavity to be compressed. Conversely, in cold forging, the billet remains at room temperature, molded by manual hammering to reach the desired configuration.
• To achieve impeccable results, final refinements may be necessary. Some dies create extra material, known as flashing, which must be meticulously trimmed to render a flawless finished product.

COLD FORGING VS HOT FORGING

 

Forging is an ancient craft that has gracefully transformed over the centuries into two predominant methodologies: hot forging and cold forging. Each of these methods, unique in their execution, expertly converts raw metal into durable, superior-quality creations.

Hot forging is a magnificent process of heating metal beyond its recrystallization threshold, sometimes achieving a searing 2,300 degrees Fahrenheit. This technique is celebrated for its ability to significantly reduce the energy required for metal shaping, thanks to the decrease in yield strength and the remarkable increase in ductility. Additionally, hot forging proficiently eliminates chemical irregularities, ensuring a more uniform and flawless metal composition.

Cold forging, conversely, tests the mettle of metals by meticulously shaping them at ambient or slightly elevated temperatures. Though materials like high-carbon steel may present a challenge due to their formidable strength, cold forging excels in delivering exceptional precision, providing outstanding dimensional accuracy, product consistency, and an exquisite surface finish. Techniques such as bending, extruding, cold drawing, and cold heading showcase cold forging's remarkable adaptability, albeit with increased equipment requirements and occasionally necessitating intermediate annealing.



ADVANTAGES

• Preserve the natural grain flow of the metal
• Sustain the inherent robustness of the metal
• Elimination of imperfections, inclusions, and porosity
• Relatively low production expenses
• Remarkable production yield and efficiency

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we excel in delivering premier hot forging parts and components tailored to meet the needs of vastly diverse industries. Whether it's automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, or submarine sectors, we engineer our products for unmatched excellence and versatility.

Hot forging is a top-tier method for crafting ultra-durable components in the metal manufacturing domain. Our capabilities range from creating lightweight parts of just a few grams to substantial components that span several hundred kilograms. For parts demanding exquisite surface finishes, we offer a wide array of secondary operations, including precision machining and advanced surface treatments, ensuring every piece adheres to the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal above its recrystallization temperature, thereby decreasing flow stress and energy consumption. This process facilitates a swifter production rate by easing metal shaping and minimizing fracture risks during manufacturing. It's a transformative technique in efficient metalworking.

Predominantly, iron and its alloys undergo hot forging for two compelling reasons: Firstly, as work hardening progresses, tough materials like steel and iron become increasingly resistant to shaping. Secondly, the cost-effectiveness of hot forging allows subsequent heat treatments to bolster material strength, without relying solely on cold working methods.

Typical temperatures for hot forging include: Aluminum (Al) Alloys, ranging between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys from 700°C (1,292°F) to 800°C (1,472°F); Steel, reaching forging heights up to 1,150°C (2,102°F).

 

 

 

How Are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening during deformation. This involves plastically deforming and shaping the heated metal in molds, which can also be heated if required. Such elevated temperatures allow for the creation of more intricate shapes than cold forging, enhanced by the increased pliability of the metal.

For superalloys, known for their lower malleability, specialized techniques such as isothermal forging are utilized to prevent oxidation. This method, also recognized as hot forging, maintains the workpiece at an optimal temperature, ensuring the final product's superior quality and integrity.

Maintaining the workpiece's temperature involves heating the mold to a temperature near or slightly below the workpiece, eliminating cooling at mold interfaces. This optimizes metal flow properties and heightens the precision of forming.

 

Advantages of Hot Forging

• Increased Ductility: Hot forging imbues metals with extraordinary ductility, enabling effortless manipulation into desired forms.
• Complex Shapes: This process supports the formation of intricate, elaborate shapes that might be unachievable through alternative forging methods.
• High Precision: Achieve astounding precision in dimensioning and surface finishes of forged components, ensuring adherence to exacting standards.
• Cost Benefit: Experience significantly reduced production costs and optimized material utilization, making hot forging an economically wise decision.
• Enhanced Stiffness: This process inherently reinforces materials, endowing finished products with greater stiffness and durability.
• Size: Our offerings range from compact 1-inch parts to substantial 30-inch components, catering to a wide array of needs and specifications.
• Weight: We produce a spectrum of parts, from those as light as ounces to robust components over 100 pounds, all crafted to your bespoke requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Experience the pinnacle of precision and masterful craftsmanship with our high precision machining services. We promise unparalleled accuracy and top-tier results, ensuring excellence each and every time.
• Punching, Drilling, Tapping, Bending, Milling: Our comprehensive suite of manufacturing services is designed to cater to all your technical needs. Benefit from expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling, all executed with unparalleled precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the appearance and extend the life of your products with our extensive surface treatment solutions. We offer professional painting, premium anodizing, robust black oxide, and durable powder coating to ensure aesthetic appeal and lasting durability.
• Heat Treatment: Unlock the full potential and extend the life of your components with our state-of-the-art heat treatment processes. Engineered to boost strength, improve toughness, and increase wear resistance, our advanced methods guarantee optimal performance and longevity.

Detailed Photos