Hot Forging Casting Auto Parts

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, we have carved a niche as leaders in the custom forging industry, renowned for our extraordinary craftsmanship and dedication to excellence. Our commitment goes beyond simply acquiring expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the forefront of innovation. Our relentless pursuit of progress enables us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging, a timeless craft embedded deeply in history, seamlessly integrates with today's advanced metalworking. It exemplifies its unrivaled significance through the artful transformation of raw metal while preserving its robust essence. Talented artisans harness modern techniques like hammering, rolling, and pressing to meticulously sculpt materials, showcasing the brilliance of skilled craftsmanship. This intricate process, fueled by intense heat, allows for the transformation of metal, unlocking a dazzling spectrum of forging methodologies, each offering unique advantages.

When measured against casting and other metalworking methods, forging emerges as the optimal choice for producing components with extraordinary physical characteristics, characterized by unparalleled tensile strength and outstanding cost-efficiency. The secret to these superior results lies in the expert management of the metal's grain structure. By forgoing melting, a harmonious blend of percussive and compressive forces guides the grain structure, perfectly aligning it with the final product's design. This meticulous approach yields components with significantly enhanced strength compared to machined or cast alternatives.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled advantages of forging firsthand. We cater to diverse industries with our comprehensive suite of expert forging services, thoughtfully tailored to satisfy a wide range of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS OF METAL MAGIC

Within the expansive universe of forging, numerous specialized subtypes exist, each defined by intricate process intricacies. Nevertheless, most forging operations adhere to a fundamental series of steps that ensure successful outcomes, regardless of the chosen method.

• The success of forging is rooted in the meticulously crafted dies that shape and compress metal into specific forms. Selecting the appropriate toolset is crucial to achieving the desired results. Often, custom die designs are required to meet stringent specifications, especially in large-scale production runs, where multiple dies seamlessly coordinate tasks like flattening, forming, and cutting.
• After meticulous planning and precision toolmaking, the transformative journey of metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions and then heated to the exact temperature required for effective molding.
• At this pivotal stage, forging techniques can vary significantly. Depending on the selected method, the heated billet may be placed between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped using manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be accurately trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient and continuously evolving craft, is distinguished by two main methodologies: hot forging and cold forging. Both techniques expertly transform raw metals into resilient, high-quality artifacts, embodying the essence of exquisite precision in metal crafting.

Hot forging is an intricate process that involves heating metals to temperatures surpassing their recrystallization threshold, reaching a scorching 2,300 degrees Fahrenheit. This technique is celebrated for its exceptional energy efficiency in metal formation, attributed to reduced yield strength and enhanced ductility. It also proficiently eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the entire forged workpiece.

Cold forging, on the other hand, masterfully reshapes metals at ambient or slightly elevated temperatures, testing and enhancing their strength and durability. Although more resistant materials like high-carbon steel pose challenges, cold forging is renowned for its unparalleled precision, delivering exceptional dimensional accuracy, uniformity, and a remarkable surface finish. This adaptable method encompasses bending, extruding, cold drawing, and cold heading, relying on sophisticated machinery and sometimes requiring intermediate annealing.



ADVANTAGES

• Preservation of the metal's native grain flow is key, vastly enhancing the structural integrity and reliability of the final product.
• The inherent strength of the metal is maintained, ensuring that the resulting products are robust and stand the test of time.
• Complete eradication of flaws, inclusions, and porosity ensures the creation of impeccably crafted products with superior quality.
• Relatively low production costs make it a cost-effective and attractive choice for manufacturers seeking value without compromise.
• The production process boasts outstanding efficiency and yield, significantly boosting operational productivity and optimizing resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of innovation, celebrated for producing extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional products encapsulates our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is lauded as a superior method for producing some of the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities range from creating lightweight parts weighing just a few grams to fabricating substantial components that tip the scales at hundreds of kilograms. For parts requiring exquisite surface finishes, we offer an extensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, allowing for significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during the manufacturing process, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening advances, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the pinnacle of precision engineering like never before. Our sophisticated machining services are exquisitely crafted to ensure unmatched accuracy and extraordinary professionalism. Each component is not only designed to meet but to far exceed the stringent demands of contemporary industry standards. With a team of seasoned experts devoted to your success, we promise that your projects will achieve an unrivaled level of perfection, embodying ultimate quality and impeccable precision.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive range of top-tier services, tailored to satisfy every dimension of your manufacturing requirements. Whether it's through expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are crafted to tackle both complex and straightforward tasks with superior excellence and reliability. Trust us with your project's success and watch your vision transform into a tangible masterpiece.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify both the aesthetic allure and structural fortitude of your products with our extensive suite of surface treatment options. From expert painting to premium anodizing, robust black oxide, and resilient powder coating, we are dedicated to enhancing not just the visual appeal but also the enduring structural soundness of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and visual appeal.
• Heat Treatment: Unlock the full potential of your components with our cutting-edge heat treatment techniques, meticulously designed to bolster strength, toughness, and wear resistance. Our innovative processes are developed to extend the longevity and functionality of your products, ensuring they excel in any application. Experience the ultimate in dependability and efficiency with Botou Casting Machinery Processing Co., Ltd's state-of-the-art solutions.

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