Custom Metal Forging Solutions Designed by Precision Forging Manufacturers

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Custom Metal Forging Solutions Designed by Precision Forging Manufacturers
  • Custom Metal Forging Solutions Designed by Precision Forging Manufacturers
  • Custom Metal Forging Solutions Designed by Precision Forging Manufacturers
  • Custom Metal Forging Solutions Designed by Precision Forging Manufacturers
  • Custom Metal Forging Solutions Designed by Precision Forging Manufacturers
  • Custom Metal Forging Solutions Designed by Precision Forging Manufacturers
Find Similar Products
  • Overview
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Steel
Heat Treatment
Normalizing
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
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Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990
Production Capacity
50000

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Custom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging ManufacturersCustom Metal Forging Solutions Designed by Precision Forging Manufacturers

Botou Casting Machinery Factory stands as a beacon of innovation and quality, renowned as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company boasts a strategic location just 200 kilometers from the vibrant metropolis of Beijing. With a rich legacy spanning over three decades, our reputation as leaders in the custom forging industry is fortified by our extraordinary craftsmanship and unwavering commitment to excellence. At Botou Casting Machinery Factory, we don't merely acquire expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the forefront of innovation. Our relentless pursuit of progress consistently enables us to exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our esteemed clients, establishing us as a true industry leader.

A GUIDE TO FORGING PARTS

Forging, an ancient and revered craft, intricately intertwines with modern metalworking practices, emphasizing its vital, timeless importance. At its core, forging transforms raw metal with artistic precision, maintaining its inherent strength. Skilled craftsmen wield advanced techniques like hammering, rolling, and pressing, carefully crafting materials. Fueled by the power of intense heat, this sophisticated process allows for masterful metal manipulation, unveiling a vast spectrum of forging methods, each offering distinctive benefits that set them apart.

In the expansive world of metalworking, forging stands head and shoulders above casting and other techniques, recognized as the preeminent method for creating components with superior physical attributes, boasting unmatched tensile strength and exceptional cost efficiency. This supremacy emanates from expert control over the metal's grain structure. Unlike casting, forging bypasses metal melting, instead harnessing a synergy of percussive and compressive forces to expertly guide the grain structure, seamlessly aligning it with the product's final design. This painstaking process results in components with significantly enhanced strength, surpassing those crafted through machining or casting techniques.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation for you to discover the unmatched benefits of forging firsthand. We proudly serve a wide array of industries with our extensive suite of expert forging services, precisely crafted to meet a broad range of application needs.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

The vast realm of forging encompasses numerous specialized subtypes, each defined by its intricate process details. Yet, the majority of forging operations adhere to a fundamental sequence of steps, guaranteeing successful outcomes.

  • Forging success lies in the precision-engineered dies that adeptly mold and compress metal into precise shapes. Selecting the appropriate toolset is critical to achieving the desired results. Custom die designs become indispensable to meet stringent specifications, especially in large-scale production runs where multiple dies work in harmony to handle tasks like flattening, forming, and cutting with precision.
  • With meticulous planning and precision toolmaking finalized, the captivating transformation of metalworking begins. Initially, the workpiece, or billet, is meticulously cut to exact specifications and then heated to the precise temperature essential for effective molding.
  • At this crucial juncture, forging techniques can diverge significantly. Depending on the chosen method, the heated billet might be positioned between dies or set within a preformed cavity for compression. In contrast, cold forging keeps the billet at ambient temperature, and manual hammering techniques are employed to shape it into the desired form.
  • To achieve optimal results, specific finishing touches may be necessary. For example, some dies create surplus material known as flashing, which must be meticulously trimmed to ensure a flawless final product.
COLD FORGING VS HOT FORGING

 

Delve into the fascinating world of forging-a timeless craft that has been honed through the centuries to evolve into two exemplary methods: hot forging and cold forging. Each technique uniquely transforms raw metals into sturdy, high-quality works of art, epitomizing the pinnacle of precision engineering and expert craftsmanship.

Hot forging masterfully utilizes intense heat, elevating metal to temperatures beyond its recrystallization point, soaring up to a scorching 2,300 degrees Fahrenheit. This method stands out for its remarkable energy efficiency in shaping metals, enabled by the reduced yield strength and heightened ductility. Moreover, it meticulously eliminates any chemical irregularities, ensuring a uniform and consistent metal composition throughout the forged piece, enhancing both its quality and durability.

In contrast, cold forging skillfully reshapes metal at or slightly above room temperature, challenging the material's strength and resilience. While handling harder metals like high-carbon steel can be demanding, cold forging is lauded for its unmatched precision, providing exceptional dimensional accuracy, consistency, and a superb surface finish. This adaptable technique involves processes such as bending, extruding, cold drawing, and cold heading, and requires advanced machinery and sometimes intermediate annealing for optimal results.



ADVANTAGES

  • Preservation of the metal's natural grain flow, which significantly amplifies the structural integrity and strength of the final product, offering enhanced durability and reliability.
  • Retention of the metal's inherent strength, ensuring the creation of robust and long-lasting products that defy the passage of time.
  • Perfect and seamless elimination of defects, inclusions, and porosity, leading to the production of impeccably crafted and flawless products.
  • Relatively low production costs, rendering it a highly economical and appealing choice for manufacturers aiming for efficiency and cost-effectiveness.
  • Remarkable production efficiency and yield, maximizing operational output and resource utilization to achieve outstanding performance and productivity.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is recognized as a beacon of groundbreaking innovation, renowned for crafting extraordinary hot forging parts and components that are unmatched in the industry. These meticulously precision-engineered products serve a broad and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each remarkable product is a testament to our unwavering dedication to unparalleled excellence in both design and functionality, ensuring our clients receive nothing short of the best.

Hot forging is celebrated as the premier method for producing some of the toughest and most durable components in the metal manufacturing sphere. Our expansive capabilities allow us to craft lightweight parts weighing mere grams to substantial components tipping the scales at hundreds of kilograms. For parts requiring exquisite surface finishes, we provide a comprehensive range of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures each piece not only meets but surpasses the highest standards of quality and performance, epitomizing our commitment to excellence.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving heating metal beyond its recrystallization point. This sophisticated process reduces flow stress and energy consumption, leading to significantly faster production rates. It simplifies metal shaping and drastically reduces fracture risks during manufacturing, making it an invaluable and essential method in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two primary reasons: Firstly, as work hardening progresses, robust materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves highly cost-effective, paving the way for subsequent heat treatments that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F), ensuring optimal performance and quality.

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition allows for the creation of more intricate and complex shapes than those achievable with cold forging, significantly enhancing the metal's pliability and formability, thus providing superior design flexibility.

For superalloys, which are naturally less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature, ensuring the superior quality and structural integrity of the final product, meeting the highest industry standards.

Maintaining the workpiece's temperature is effectively achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision, culminating in superior product quality and performance.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging bestows metals with superior ductility, enabling more effortless manipulation into desired shapes and forms, thus broadening the possibilities of design and manufacturing.
  • Complex shapes: This innovative process supports the creation of intricate and complex shapes that might be unattainable through other forging methods, significantly expanding design possibilities and applications.
  • High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with sharp precision, epitomizing quality and excellence.
  • Cost benefit: Benefit from reduced production costs and improved material utilization, establishing hot forging as a financially savvy and intelligent choice for all manufacturing needs.
  • Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability, thus providing superior value and assurance.
  • Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements, ensuring precision and satisfaction in every product.
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APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High Precision Machining: Discover the apex of precision craftsmanship with Botou Casting Machinery Processing Co., Ltd. Our advanced machining services are executed with extreme precision, ensuring unmatched accuracy and excellence. Every component is engineered to exceed the rigorous demands of today's industrial benchmarks. Supported by a team of seasoned professionals, we ensure your projects reach unparalleled excellence, embodying the highest standards of quality and precision.
  • Punching, Drilling, Tapping, Bending, Milling: Discover our extensive range of premier services, meticulously tailored to meet every manufacturing demand. Whether it's expert punching, precise drilling, detailed tapping, flawless bending, or complex milling, our solutions are crafted to expertly handle both intricate and straightforward tasks with exceptional quality and unwavering reliability. Entrust us to bring your project from concept to completion, transforming your vision into extraordinary reality.
  • Painting, Anodizing, Black Oxide, Powder Coating: Elevate both the visual charm and structural robustness of your products with our comprehensive array of surface treatment services. From skilled painting to superior anodizing, durable black oxide, and long-lasting powder coating, we are committed to enhancing not only the aesthetic appeal but also the structural strength of your components. Depend on Botou Casting Machinery Processing Co., Ltd to profoundly boost your product's visual and functional performance.
  • Heat Treatment: Amplify the capabilities of your components with our cutting-edge heat treatment processes, meticulously engineered to enhance strength, resilience, and resistance to wear. Our innovative methods are crafted to extend the lifespan and efficiency of your products, ensuring they not only meet but excel in any application. Experience the height of reliability and performance with Botou Casting Machinery Processing Co., Ltd's pioneering solutions.
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