Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing
  • Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing
  • Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing
  • Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing
  • Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing
  • Custom Alloy Steel Ring Forging Rail Train Parts Manufacturing
Find Similar Products
  • Overview
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
025142553243563
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Steel
Heat Treatment
Normalizing
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
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Asergadg
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Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990
Production Capacity
50000

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg
Lead Time
30 days (1 - 5 Pieces)
To be negotiated ( > 5 Pieces)

Product Description

Custom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts ManufacturingCustom Alloy Steel Ring Forging Rail Train Parts Manufacturing

Botou Casting Machinery Factory shines as a paragon of innovation and superior quality, heralded as the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd. Situated in the industrial epicenter of Botou within Hebei Province, China, our company benefits from a prime location just a short 200 kilometers from the vibrant metropolis of Beijing. With a storied legacy stretching over thirty years, we have distinguished ourselves as pioneers in the custom forging industry, celebrated for our extraordinary craftsmanship and unwavering commitment to excellence. Our dedication transcends mere expertise acquisition; we passionately integrate cutting-edge techniques with state-of-the-art machinery, securing our production processes at the leading edge of innovation. Our ceaseless drive for advancement empowers us to consistently surpass market expectations, offering impeccable satisfaction and unparalleled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is not merely a craft; it is a timeless tradition that gracefully melds with the innovations of modern metalworking. Its significance is irrefutable. At its essence, forging masterfully metamorphoses raw metal while preserving its formidable strength. Skilled artisans employ state-of-the-art techniques such as hammering, rolling, and pressing to meticulously sculpt materials. This intricate process, driven by formidable heat, enables the exquisite molding of metal, offering a dazzling spectrum of forging methods, each with its own unique advantages.

When juxtaposed with casting and alternative metalworking techniques, forging emerges as the quintessential approach for fabricating components that exhibit extraordinary physical attributes, distinguished by peerless tensile strength and exceptional cost-efficiency. The foundation of these superior results resides in the expert manipulation of the metal's grain structure. By circumventing melting, a harmonious blend of percussive and compressive forces is applied, guiding the grain structure to align impeccably with the design of the final artifact. This meticulous process culminates in components with significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd cordially invites you to experience the unparalleled benefits of forging personally. We cater to an extensive array of industries with our comprehensive suite of expert forging services, meticulously tailored to fulfill a broad spectrum of application requirements.

A DETAILED JOURNEY THROUGH THE FORGING PROCESS: UNVEILING ITS SECRETS

Within the expansive domain of forging, a plethora of specialized subtypes exists, each distinguished by intricate process nuances. However, most forging activities adhere to a foundational sequence of steps that guarantee successful outcomes.

  • The triumph of forging is anchored in the meticulously crafted dies that shape and compress metal into definitive forms. Selecting the appropriate toolset is imperative for achieving the desired outcome. Custom die designs often become indispensable to fulfill exacting specifications, especially in large-scale production runs where multiple dies seamlessly coordinate tasks such as flattening, forming, and cutting.
  • Following meticulous planning and precision toolmaking, the transformation of metalworking commences. Initially, the workpiece, or billet, is precisely cut to specified dimensions and then heated to the exact temperature requisite for effective molding.
  • At this pivotal stage, forging techniques can diverge significantly. Depending on the chosen method, the heated billet may be strategically positioned between dies or placed into a preformed cavity for compression. Alternatively, in cold forging, the billet retains ambient temperature and is shaped through deft manual hammering techniques to achieve the desired form.
  • For optimal results, certain meticulous finishing touches may be necessary. For instance, some dies may produce excess material known as flashing, which must be meticulously trimmed to ensure an immaculate final product.
COLD FORGING VS HOT FORGING

 

Forging, an esteemed craft honed over millennia, branches into two distinct yet equally impressive methods: hot forging and cold forging. Each technique masterfully transforms raw materials into durable and high-quality components, showcasing the zenith of artisanal precision and craftsmanship.

Hot forging meticulously heats metals to temperatures above their recrystallization point, soaring to a fiery 2,300 degrees Fahrenheit. This approach is celebrated for its exceptional energy efficiency in shaping metals, attributed to reduced yield strength and enhanced ductility. Furthermore, it adeptly eliminates chemical inconsistencies, ensuring a consistently uniform metal composition across the entire forged piece.

Cold forging, on the other hand, skillfully molds metals at ambient temperatures or slightly elevated conditions, rigorously testing their resilience and strength. While more rigid metals such as high-carbon steel may present challenges, cold forging is acclaimed for its unparalleled precision, delivering extraordinary dimensional accuracy, consistency, and a flawless surface finish. This versatile technique encompasses bending, extruding, cold drawing, and cold heading, employing sophisticated machinery and occasionally necessitating intermediate annealing.



ADVANTAGES

  • The preservation of the metal's natural grain flow significantly enhances the structural integrity of the final product.
  • Retention of the metal's inherent strength ensures the creation of durable, long-lasting products that stand the test of time.
  • Complete eradication of imperfections, inclusions, and porosity, culminating in products of impeccable craftsmanship.
  • Comparatively lower production costs render it a cost-effective and attractive option for manufacturers.
  • Exceptional production efficiency and yield optimize operational productivity and resource utilization, achieving remarkable outcomes.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the pinnacle of innovation, earning acclaim for crafting extraordinary hot forging parts and components. These meticulously precision-engineered products cater to an expansive and diverse range of industries, encompassing automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and more. Each of our exceptional creations embodies our steadfast commitment to unparalleled excellence in both design and functionality.

Hot forging is celebrated as the pinnacle method for crafting some of the toughest and most enduring components in the metal manufacturing domain. Our extensive capabilities range from producing lightweight parts weighing mere grams to fabricating substantial components that tip the scales at hundreds of kilograms. For pieces demanding exquisite surface finishes, we provide a comprehensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures each piece not only meets but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This sophisticated procedure reduces flow stress and energy consumption, allowing for significantly accelerated production rates. It simplifies metal shaping and drastically minimizes fracture risks during manufacturing, rendering it an invaluable and essential technique in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons: Firstly, as work hardening progresses, these robust materials, such as steel and iron, become increasingly intractable to shaping. Secondly, hot forging these powerful metals is cost-effective, paving the way for subsequent heat treatment processes that strengthen without relying solely on cold working techniques.

The typical temperature range for hot forging is detailed as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys necessitate forging temperatures between 700°C (1,292°F) and 800°C (1,472°F); Steel can be expertly forged at soaring temperatures up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to avert strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when necessary. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly augmenting the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this refined thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging endows metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
  • Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
  • High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met.
  • Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially astute and savvy choice for manufacturing needs.
  • Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
  • Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High Precision Machining: Experience the zenith of precision engineering with Botou Casting Machinery Processing Co., Ltd. Our premium machining services are meticulously crafted to deliver exceptional accuracy and unparalleled professionalism. Each component is engineered to not only meet but surpass the stringent demands of contemporary industry standards. With a team of seasoned specialists at your disposal, your projects will achieve the pinnacle of perfection, representing the ultimate in quality and meticulous precision.
  • Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive array of elite services tailored to address every facet of your manufacturing requirements. Whether through expert punching, precise drilling, meticulous tapping, fluid bending, or intricate milling, our solutions are intricately designed to handle both complex and straightforward tasks with unmatched excellence and dependability. Trust us with your project's fruition and witness your vision being masterfully transformed into reality.
  • Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the aesthetic allure and structural resilience of your products with our extensive suite of surface treatment solutions. From expert painting to superior anodizing, robust black oxide, and long-lasting powder coating, we are dedicated to improving not only the visual appeal but also the structural endurance of your components. Rely on Botou Casting Machinery Processing Co., Ltd to dramatically elevate your product's performance and overall attractiveness.
  • Heat Treatment: Amplify the performance of your components with our state-of-the-art heat treatment methodologies, meticulously crafted to enhance strength, toughness, and wear resistance. Our innovative processes are designed to extend the durability and functionality of your products, ensuring they excel in any application. Experience the zenith of reliability and efficiency with the cutting-edge solutions from Botou Casting Machinery Processing Co., Ltd.
Detailed Photos

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