| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of US$ 200/Piece
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Nestled in the vibrant epicenter of casting and forging excellence, Botou Casting Machinery Factory, the proud forerunner of the distinguished Cangzhou Metallic Crafts Co., Ltd, is strategically located in Botou, Hebei province, China, just 200km from the dynamic metropolis of Beijing. With a rich and storied legacy spanning over 30 transformative years in the custom forging realm, our factory stands as a symbol of both tradition and pioneering innovation. At Botou Casting Machinery Factory, we don't merely honor the proven wisdom of the past; we passionately integrate cutting-edge techniques and state-of-the-art machinery, crafting a seamless blend of heritage and modernity. Our unwavering dedication to progress and enhancement ensures that we consistently meet and even surpass the evolving demands of the global market.
Forging, an ancient yet brilliantly effective technique in metalworking, remains a timeless cornerstone of the industry. At its core, forging embodies the art of shaping raw metal while keeping it in its solid state, deftly avoiding the full melting process. Skilled artisans employ an array of techniques-such as hammering, rolling, or pressing-to expertly manipulate the metal into the desired form. Despite a myriad of forging variations, each offering distinctive benefits, the fundamental principle endures: heating the metal workpiece to elevated temperatures to facilitate precise and efficient shaping.
Forging distinguishes itself with unparalleled superiority in comparison to casting or alternative metalworking methods, delivering exceptional physical attributes, prominently outstanding tensile strength, all while remaining cost-effective. This exceptional advantage is primarily attributed to transformative alterations in the metal's grain structure. By circumventing full melting, forging employs percussive or compressive forces that strategically guide the grain to align seamlessly with the shape of the ultimate product. This meticulous process yields components that boast significantly greater strength than those produced through machining or casting.
CMC Forge is passionately committed to ensuring that these remarkable forging benefits are readily accessible across a broad spectrum of industries. We proudly provide an extensive range of expert forging services meticulously tailored to meet the unique demands of a diverse array of applications.
THE INTRICATE FORGING PROCESS
The forging process, characterized by its intricate subtypes, encompasses numerous specific steps that may vary. Despite these differences, most procedures adhere to a foundational outline that ensures quality and precision.
In the fascinating world of metal forming, two techniques reign supreme - hot forging and cold forging. Though these methods differ significantly in their processes, they ultimately align in achieving exceptional product quality and versatile applications.
Hot forging is a process where metal is heated to soaring temperatures, sometimes reaching up to 2,300 degrees Fahrenheit, surpassing its recrystallization point. This technique is renowned for effectively reducing the energy required to mold the metal, as the extreme heat lowers yield strength while boosting ductility. Additionally, hot forging eradicates chemical inconsistencies, ensuring a remarkable high-quality end product.
Conversely, cold forging is carried out at room temperature or at a temperature below the metal's recrystallization point. Although high-carbon steel and similar metals might be too strong for cold forging, the method excels in delivering precise dimensions, uniformity, superior surface finish, and reduced contamination risk. Encompassing techniques such as bending, extruding, cold drawing, and cold heading, cold forging offers a broader range of applications but requires more durable equipment and periodic anneals, leading to increased operational expenses.
ADVANTAGES
Our unwavering dedication to excellence is manifest in the superior quality of our hot forging parts and components. We proudly serve a wide spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, mining, petrochemical, electrical, energy, aerospace, and submarine. With each sector, we deliver unparalleled performance and reliability, ensuring total satisfaction and enduring trust.
Hot forging is renowned for producing exceptionally robust parts and components, establishing itself as a benchmark in metal manufacturing. Our extensive capabilities allow us to craft precision hot forged parts, ranging from mere grams to substantial hundreds of kilograms. For clients desiring special surface finishes, we offer a comprehensive array of secondary operations, including state-of-the-art machining and surface finishing services, all tailored impeccably to your specifications.
Hot forging is a process where metal is heated beyond its recrystallization temperature, significantly reducing the flow stress and energy required for metal shaping. This process facilitates easier metal formation and mitigates fracture risks, greatly enhancing production efficiency while guaranteeing superior quality results.
Iron and its alloys are predominantly hot forged for two main reasons: Firstly, as materials like steel and iron undergo work hardening, they become increasingly difficult to manipulate. Secondly, hot forging these materials presents a cost-effective solution, allowing for subsequent heat treatment that further fortifies their strength through diverse processes beyond simple cold working.
Typical hot forging temperatures include: Aluminum (Al) Alloys - 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys - 700°C (1,292°F) to 800°C (1,472°F); Steel - reaching an impressive 1,150°C (2,102°F).
During the hot forging process, metal is heated above its recrystallization temperature to avert strain hardening during deformation. This involves heating the metal and compressing it within a mold, which may also be heated as needed. The elevated temperatures enable the metal to be easily manipulated, allowing manufacturers to create intricate designs that cold forging cannot achieve.
For superalloys, known for their low malleability, isothermal forging (conducted in a controlled atmosphere) is utilized to prevent oxidation. This specialized hot forging technique maintains the workpiece at optimal temperature throughout the process, ensuring exceptional quality.
Maintaining the mold at a high or slightly lower temperature than the workpiece is crucial. This prevents premature cooling at the mold-workpiece interface, thereby enhancing metal flow properties and ensuring a seamless manufacturing process for parts.
| Material | Characteristics | Application |
|---|---|---|
| Stainless Steel | Corrosion-resistant |
|
| Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
|
| HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
|
| Aluminum | Good strength-to-weight ratio Readily forged |
|
| Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
|
| Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
|
| Titanium | High strength Low density Excellent corrosion resistance |
|
){kind=link}