Customized Reliable Forgings for Expert Mine Fittings Applications

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory is proudly recognized as the esteemed progenitor of Cangzhou Metallic Crafts Co., Ltd, ideally situated in the heart of Botou-a renowned hub of casting and forging mastery in Hebei Province, China. Our strategic location, merely 200 kilometers from the dynamic metropolis of Beijing, allows us to effortlessly cater to both local and international customers. With an illustrious legacy exceeding three decades, we epitomize a rich tradition of extraordinary custom forging expertise. Our commitment extends beyond simply acquiring external insights; we are driven by a passion to embrace cutting-edge advancements and integrate state-of-the-art machinery. Our steadfast dedication to relentless development and innovation empowers us to consistently exceed market expectations. This devotion to excellence and satisfaction distinguishes us, establishing pioneering industry benchmarks and providing unmatched value to our revered clients.

A GUIDE TO FORGING PARTS

Forging, a time-honored and prestigious technique with origins stretching back to the dawn of ancient civilizations, remains a cornerstone of modern metalworking innovation. Forging epitomizes the art of skillfully sculpting raw metal, preserving its inherent strength through the refined control of advanced methods such as hammering, rolling, or pressing. The process harnesses elevated temperatures, enabling the transformation of metal into a myriad of variations, each offering distinct advantages and tailored applications across diverse fields.

In the realm of metalworking, forging shines as the preeminent method for fabricating components renowned for their extraordinary physical qualities, including unrivaled tensile strength and cost-effectiveness. The secret lies in the deliberate alteration of the metal's grain structure. Forging eschews melting in favor of percussion or compression, coaxing the grain to align seamlessly with the product's final shape. This technique yields components with superior strength, far surpassing those fashioned by machining or casting.

Botou Casting Machinery Processing Co., Ltd cordially invites you to explore the myriad advantages of forging. We offer an extensive suite of expert forging services, meticulously crafted to fulfill the varied demands of a wide range of industries.

A COMPREHENSIVE JOURNEY INTO FORGING: Dive into the intricate and captivating universe of forging, where specialized subtypes and cutting-edge techniques unite to foster exceptional craftsmanship.

Within the vast domain of forging, a rich tapestry of specialized subtypes unfolds, each distinguished by its unique procedural intricacies. Nevertheless, most forging operations adhere to a foundational sequence of steps, meticulously crafted to achieve precision and excellence in craftsmanship.

• The triumph of any forging process is intrinsically linked to the meticulous design of dies, which shape and compress metal into the desired forms. Selecting the proper tooling is paramount to realizing the intended design. Custom die designs often prove indispensable, especially in large-scale productions where several dies play vital roles in operations such as flattening, forming, or cutting.
• Following meticulous planning and precision toolmaking, the pivotal phase of metalworking unfurls. The workpiece, or billet, is first cut to precise dimensions before being heated to an exact temperature suitable for optimal molding.
• Here, the spectrum of forging techniques diverges remarkably. Depending on the chosen method, the heated billet may be situated between dies, compressed within a preformed cavity, or in the instance of cold forging, remain at room temperature, subjected to manual hammering to achieve the desired form.
• To perfect the final component, additional refinement may be warranted. For example, surplus material, or flash, from certain dies might require careful trimming to ensure a flawless and impeccable finish.

COLD FORGING VS HOT FORGING

 

Forging is an esteemed and time-honored craft that has gracefully branched into two primary techniques: hot forging and cold forging. Both of these distinguished methodologies, while unique in their approach, masterfully transform raw metal into strong, high-quality products that stand resilient through time.

Hot forging is a refined and progressive method that involves heating metal to surpass its recrystallization temperature, reaching an exhilarating 2,300 degrees Fahrenheit. This advanced technique is particularly praised for minimizing the energy needed for metal shaping by reducing yield strength and boosting ductility. Furthermore, hot forging effectively eradicates chemical inconsistencies, ensuring a metal composition that is both homogeneous and exquisitely refined.

Conversely, cold forging ambitiously expands the possibilities of metal manipulation by shaping metals at ambient or slightly raised temperatures. Although challenging with tough metals like high-carbon steel, cold forging excels in precision, offering remarkable dimensional accuracy, product uniformity, and an impeccable surface finish. Its adaptability is showcased through techniques such as bending, extruding, cold drawing, and cold heading, although it requires higher equipment standards and might need intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, maintaining the structural integrity
• Conservation of the inherent strength of the metal, enhancing its durability
• Elimination of defects, inclusions, and porosity, assuring superior quality
• Relatively low production costs, delivering economic efficiency
• Outstanding production yield and efficiency, optimizing output

 

HOT FORGING

Experience the pinnacle of industrial perfection with Botou Casting Machinery Processing Co., Ltd, a trailblazer in the realm of hot forging. Our company excels in crafting bespoke hot forging parts and components tailored to meet a vast array of industry demands with precision. Whether you are engaged in automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, or submarine sectors, our products are the epitome of excellence and cutting-edge innovation.

At the heart of metal manufacturing lies hot forging, a crucial technique for creating robust components. Our expansive capabilities allow us to produce parts across a broad weight spectrum, from mere grams to colossal hundreds of kilograms. To meet distinctive finishing needs, we offer a comprehensive array of secondary operations, such as precision machining and state-of-the-art surface treatments, ensuring each piece not only meets but surpasses the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving the heating of metal beyond its recrystallization point. This transformative method significantly reduces flow stress and energy consumption, allowing for accelerated production rates, effortless metal shaping, and notably minimizing the risk of fractures during the manufacturing process.

Iron and its alloys, such as steel, predominantly undergo hot forging for two compelling reasons: Firstly, these durable materials become increasingly resistant to shaping due to work hardening. Secondly, hot forging is economically beneficial, permitting subsequent heat treatments to enhance material strength beyond what cold working techniques can achieve.

Average temperatures for hot forging are as follows: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

The hot forging process involves heating metals beyond their recrystallization point to prevent strain hardening. This includes plastically deforming the heated metal and skillfully shaping it in molds, which may also be heated. This high-temperature environment enables the creation of more intricate shapes than cold forging, enhancing the metal's pliability and versatility.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. This process maintains the workpiece at an optimal temperature, ensuring the highest quality and integrity of the final product.

Maintaining the workpiece's temperature involves heating the mold to a temperature close to or slightly below that of the workpiece. This strategy prevents cooling at the mold interfaces, optimizing metal flow properties and enhancing the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with exceptional ductility, making them easier to manipulate into desired configurations.
• Complex shapes: This process enables the creation of intricate and complex shapes that are typically unattainable through alternative forging methods.
• High precision: Achieve unparalleled precision in the dimensions and surface finishes of forged components, ensuring that the highest standards are consistently maintained.
• Cost benefit: Enjoy reduced production costs and enhanced material utilization, making hot forging a financially wise decision.
• Enhanced stiffness: This process inherently strengthens materials, providing finished products with increased stiffness and durability.
• Size: Our offerings range from compact components as small as 1 inch to substantial creations reaching up to 30 inches, adeptly catering to diverse needs and specifications.
• Weight: We supply parts ranging from lightweight ounces to robust components exceeding 100 pounds, meticulously customized to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover an extraordinary array of secondary operations meticulously designed to elevate the quality and enhance the functionality of hot forged components. Our tailored heat treatment services are expertly crafted, ensuring each component achieves peak performance and unrivaled durability.

• High Precision Machining: Immerse yourself in the epitome of precision and artistry with our high precision machining services. We consistently deliver remarkable outcomes in every project, testifying to our commitment to excellence and attention to detail.
• Punching, Drilling, Tapping, Bending, Milling: Explore the vast expanse of our comprehensive manufacturing capabilities. Our services include expert punching, precision drilling, impeccable tapping, seamless bending, and meticulous milling, each executed with finesse to meet your diverse manufacturing needs.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify the aesthetic allure and resilience of your products with our extensive suite of surface treatment solutions. Benefit from our expert painting, superior anodizing, robust black oxide finishing, and durable powder coating to significantly elevate both the visual charm and longevity of your products.
• Heat Treatment: Unleash new levels of potential with our state-of-the-art heat treatment processes. Expertly designed to enhance strength, toughness, and wear resistance, our services ensure your components are engineered for enduring excellence.

Detailed Photos

 

Product Description