Custom Forgings for Precision Auto Parts and Innovative Solutions

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory proudly stands as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd, nestled in the heart of Botou-a prestigious epicenter of casting and forging excellence in Hebei Province, China. Our strategic location places us just 200 kilometers from the vibrant cityscape of Beijing, perfectly positioning us to seamlessly cater to both local and international clientele with utmost efficiency and dedication. With a legacy spanning over thirty illustrious years, we embody a rich tradition of unparalleled custom forging artistry, renowned across the industry. We are not merely committed to acquiring external knowledge; our unwavering passion drives us to embrace cutting-edge advancements and state-of-the-art machinery, ensuring we consistently stay ahead of industry trends. Our steadfast dedication to continuous development and groundbreaking innovation ensures that we consistently surpass market expectations. This relentless pursuit of satisfaction and excellence sets us apart, establishing new industry standards and delivering unmatched value to our esteemed clients every step of the way.

A GUIDE TO FORGING PARTS

Forging is a timeless and prestigious technique with a lineage extending to ancient civilizations. It continues to hold a paramount position in modern metalworking. This art involves skillful shaping without sacrificing metal's innate resilience, employing advanced methods like hammering, rolling, or pressing. Through elevated temperatures, forging reshapes metal, offering diverse variations, each boasting unique advantages and tailored uses.

In the realm of metalworking, forging is heralded as the gold standard for crafting components with extraordinary physical qualities, including unmatched tensile strength, all while being budget-friendly. The secret to these superior traits is the deliberate manipulation of metal's grain structure. By eschewing melting, percussion or compression aligns the grain flawlessly with the product's final form. This process yields components with strength surpassing those from machining or casting.

Botou Casting Machinery Processing Co., Ltd invites you to uncover the myriad advantages of forging. Offering a wide array of specialized forging services, we cater to the diverse needs of numerous industries with precision and expertise.

A DEEP DIVE INTO THE FORGING PROCESS: Dive into the intricate and captivating world of forging, where specialized subtypes and advanced techniques intertwine to produce exceptional artistry.

In the vast domain of forging, countless specialized subtypes thrive, each with its distinct procedural intricacies. Yet, most forging operations follow a core sequence of steps designed to achieve precision and masterful craftsmanship.

• The triumph of any forging method is heavily dependent on impeccably crafted dies which shape and compress metal to its desired form. Choosing the right tooling is essential for achieving the intended design. Often, custom die designs are crucial, particularly in large-scale production runs where multiple dies play vital roles in processes like flattening, forming, or cutting.
• After meticulous planning and precision toolmaking, the pivotal phase of metalworking commences. Initially, the workpiece, or billet, is precisely cut to size before being heated to an optimal temperature for molding excellence.
• Here, forging methods diverge significantly. Depending on the chosen process, the heated billet may be placed between dies, compressed within a preformed cavity, or, in cold forging, remain at room temperature for manual hammering to achieve the desired form.
• To ensure a flawless final product, additional finishing touches might be essential. For example, excess material, or flash, from certain dies may need meticulous trimming to achieve a perfect and impeccable result.

COLD FORGING VS HOT FORGING

 

Forging is a revered and time-honored technique that has gracefully split into two primary branches: hot forging and cold forging. These distinct methodologies, each with its unique execution and finesse, transform raw metal into robust, high-quality products that truly stand the test of time, maintaining their integrity and strength.

Hot forging is a sophisticated and cutting-edge process that involves heating metal beyond its recrystallization temperature, reaching a remarkable 2,300 degrees Fahrenheit. This advanced technique reduces the energy required to mold metal by decreasing yield strength and increasing ductility. Furthermore, hot forging effectively eradicates chemical inconsistencies, ensuring a uniform and refined metal composition that meets the highest standards.

Cold forging, by contrast, challenges the boundaries of metal manipulation, expertly shaping metals at ambient or slightly elevated temperatures. While it requires skill with robust metals like high-carbon steel, cold forging excels in precision, offering superb dimensional accuracy, product uniformity, and an impeccable surface finish. Its versatility shines through various techniques such as bending, extruding, cold drawing, and cold heading, albeit with the need for higher equipment standards and potentially requiring intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, which is crucial for maintaining structural integrity and resilience.
• Retention of the inherent strength of the metal, significantly enhancing durability and longevity.
• Elimination of defects, inclusions, and porosity, ensuring a superior and pristine quality end product.
• Relatively low production costs, providing substantial economic efficiency and cost-effectiveness.
• Outstanding production yield and efficiency, maximizing output and productivity to meet demanding expectations.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of innovation and quality, delivering unrivaled hot forging parts and components that are meticulously tailored to meet the diverse demands of a multitude of industries. Whether your expertise lies in automotive, food dairy, machinery, medical, plumbing, irrigation, mining, petrochemical, electrical, energy, aerospace, or submarine sectors, our precision-engineered products are a testament to cutting-edge excellence and pioneering solutions.

Hot forging is a cornerstone in the creation of durable and robust components within the metal manufacturing industry. Our extensive expertise allows us to produce a magnificent array of parts, from lightweight grams to substantial hundreds of kilograms. For components that require unique finishes, we offer a comprehensive suite of secondary operations, including precision machining and state-of-the-art surface treatments, ensuring that each piece not only meets but exceeds the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is a highly refined and advanced process that involves elevating metal temperatures above their recrystallization levels. This transformative technique significantly reduces flow stress and energy consumption, enabling faster production rates, effortless metal shaping, and markedly decreasing the risk of fractures during manufacturing.

Iron and its alloys are typically subjected to hot forging for two significant reasons: Firstly, resilient materials such as steel and iron undergo work hardening, making them progressively difficult to shape. Secondly, hot forging these metals is economically beneficial, allowing subsequent heat treatments that enhance material strength beyond what cold working methods can achieve.

Average temperatures for hot forging are specified as follows: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: up to a scorching 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

During the hot forging process, metals are heated beyond their recrystallization threshold to prevent strain hardening. This involves plastically deforming the heated metal and intricately shaping it within molds, which can also be heated. This high-temperature environment allows the formation of more complex shapes than cold forging, enhancing the metal's flexibility and adaptability.

For superalloys, which are naturally less malleable, specialized techniques like isothermal forging are utilized to prevent oxidation. This hot forging method maintains the workpiece at an ideal temperature, ensuring the highest quality and integrity of the final product.

Maintaining the temperature of the workpiece is achieved by heating the mold to a temperature near or slightly below that of the workpiece. This strategy avoids cooling at mold interfaces, optimizes metal flow properties, and enhances the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with exceptional ductility, making them significantly easier to manipulate into desired forms.
• Complex shapes: This method facilitates the crafting of intricate and sophisticated shapes that are usually unattainable through other forging techniques.
• High precision: Experience extraordinary precision in dimensions and surface finishes of forged components, ensuring the highest standards are consistently maintained.
• Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging an economically wise decision.
• Enhanced stiffness: This process naturally strengthens materials, imbuing the finished products with increased stiffness and durability.
• Size: Our extensive range of offerings spans from compact components as small as 1 inch to substantial creations up to 30 inches, expertly catering to diverse needs and specifications.
• Weight: We provide a spectrum of parts ranging from lightweight ounces to robust components exceeding 100 pounds, meticulously designed to meet your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover a world of possibilities with our exceptional array of secondary operations designed to elevate hot forged components to the next level. Our tailor-made heat treatment services are expertly crafted to ensure superior performance and durability, setting your components apart in quality and reliability.

• High Precision Machining: Immerse yourself in the artistry of precision and exceptional craftsmanship with our high precision machining services. We consistently deliver outstanding results, pushing the boundaries of excellence in every project we embark on, ensuring your needs are met with superior attention to detail.
• Punching, Drilling, Tapping, Bending, Milling: Unlock the full potential of your manufacturing capabilities with our comprehensive range of services. Our expertise in precise punching, accurate drilling, perfect tapping, seamless bending, and meticulous milling ensures that every requirement is met with unparalleled skill and precision, tailored to your unique manufacturing needs.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the visual appeal and robustness of your products with our extensive suite of surface treatment solutions. Benefit from our expert painting, premium anodizing, durable black oxide finishes, and resilient powder coating to significantly boost both the aesthetic charm and lasting durability of your products.
• Heat Treatment: Unlock new levels of performance with our state-of-the-art heat treatment services. Designed to enhance strength, toughness, and wear resistance, our processes ensure your components are crafted for enduring excellence, elevating their functionality and service life.

Detailed Photos

 

Product Description