Expert Reliable Forgings for Customized Coke Plant Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly stands as the venerable forebear of Cangzhou Metallic Crafts Co., Ltd, nestled in the esteemed hub of casting and forging brilliance in Botou, Hebei Province, China. Situated a mere 200 kilometers from the dynamic and bustling metropolis of Beijing, our strategic location empowers us to offer seamless service to both our local and international clientele. With a storied legacy exceeding three decades, we embody a profound tradition of unmatched custom forging craftsmanship. We are passionately dedicated not just to the acquisition of external expertise, but to the enthusiastic embrace of cutting-edge advancements and state-of-the-art machinery. Our relentless dedication to continuous evolution and innovation ensures that we consistently exceed market expectations. This unwavering commitment to satisfaction and excellence distinguishes us, setting new industry benchmarks and delivering extraordinary value to our distinguished clients.

A GUIDE TO FORGING PARTS

Forging, a timeless and esteemed technique, boasts a storied history reaching back to the dawn of ancient civilizations. Today, it remains a pivotal force in the metalworking industry. At its core, forging is the artful transformation of raw metal into precise shapes, all while preserving its natural strength and integrity. This metamorphosis is accomplished through sophisticated methods such as hammering, rolling, or pressing. By harnessing high temperatures, forging allows metal to be reshaped into a myriad of forms, each offering unique advantages and serving specific purposes.

In the realm of metalworking, forging distinguishes itself as the premier choice for crafting components with extraordinary physical properties, including unmatched tensile strength, all without burdening budgets. The secret to these outstanding traits lies in the deliberate manipulation of the metal's grain structure during forging. Eschewing melting, the application of percussion or compression skillfully aligns the grain with the product's final contours. This results in components with heightened strength, far surpassing those produced by mere machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the myriad advantages of forging. We offer an extensive portfolio of expert forging services, meticulously tailored to satisfy the diverse application demands across a wide range of industries.

A THOROUGH EXPLORATION OF THE FORGING PROCESS: Dive deep into the intriguing and intricate world of forging, where specialized variations and advanced techniques blend seamlessly to produce extraordinary craftsmanship.

Within the vast universe of forging, a myriad of specialized subtypes thrives, each defined by distinct procedural intricacies. However, most forging operations adhere to a core sequence meticulously designed to ensure precision and craftsmanship excellence.

• The triumph of any forging process is significantly influenced by the precision of the dies, which sculpt and compress metal into desired shapes. Selecting the right tooling is vital to realize the envisioned outcomes. Custom die designs often become essential to meet particular specifications, especially in large-scale productions where multiple dies play pivotal roles in operations like flattening, forming, or cutting.
• Following the thorough stages of planning and precise toolmaking, the essential phase of metalworking commences. Initially, the workpiece, or billet, is expertly cut to dimensions before being heated to an exact temperature essential for superior molding.
• At this juncture, forging techniques diverge notably. Depending on the chosen method, the heated billet might find itself nestled between dies, compressed within a preformed cavity, or, in the domain of cold forging, maintained at ambient temperature, undergoing manual hammering to achieve the desired shape.
• To accomplish a perfect final product, additional finishing touches might be needed. For instance, surplus material, known as flash, from certain dies may require meticulous trimming to ensure a flawless and impeccable result.

COLD FORGING VS HOT FORGING

 

Forging stands as an esteemed and traditional crafting technique that has gracefully transformed over time into two distinguished branches: hot forging and cold forging. Each method, unique in its approach, remarkably metamorphoses raw metal into strong, durable products of high-quality that endure the test of time, ensuring reliability and excellence.

Hot forging represents a highly advanced technique that involves heating metal beyond its recrystallization threshold to a blazing 2,300 degrees Fahrenheit. This innovative process is celebrated for its efficiency, as it reduces the energy required for shaping metal by lowering yield strength and increasing ductility. Furthermore, hot forging effectively eradicates chemical inconsistencies, securing a more uniform and refined metal structure, making it a preferred choice for creating consistent and superior-quality products.

Cold forging, conversely, expands the horizons of metal forming by shaping metals at room or slightly elevated temperatures. Although challenging with resilient metals like high-carbon steel, cold forging is renowned for its precision capabilities, achieving remarkable dimensional accuracy, uniformity, and a pristine surface finish. The method's versatility is showcased through various techniques such as bending, extruding, cold drawing, and cold heading, though it demands more robust equipment and may require intermediate annealing to attain optimal results.



ADVANTAGES

• Preservation of metal's intrinsic grain flow, which maintains and enhances structural integrity.
• Retention of the metal's natural strength, significantly boosting durability and longevity.
• Elimination of defects, inclusions, and porosity, ensuring a superior, flawless product quality.
• Lower production costs contribute to economic efficiency and viability.
• Outstanding production yield and efficiency, maximizing output and enhancing productivity.

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, is a leader in precision engineering, offering unmatched hot forging parts and components that are meticulously customized to meet the diverse demands of a wide range of industries. Whether in automotive, food dairy, machinery, medical, plumbing, irrigation, mining, petrochemical, electrical, energy, aerospace, or marine sectors, our expertly crafted products are emblematic of superior quality and cutting-edge innovation.

Hot forging is a fundamental method in creating resilient components within the metal manufacturing industry. Our vast expertise allows us to produce parts across a wide weight range, from light grams to robust hundreds of kilograms. For components requiring specific finishes, we offer a comprehensive array of secondary operations, such as precision machining and advanced surface treatments, ensuring each piece not only meets but exceeds the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is an advanced and refined process that involves heating metal beyond its recrystallization point. This groundbreaking technique reduces flow stress and energy use, allowing for faster production rates, effortless metal shaping, and significantly decreasing the risk of fractures during manufacturing.

Iron and its alloys primarily undergo hot forging for two key reasons: Firstly, as robust materials like steel and iron become work-hardened, they resist shaping. Secondly, hot forging these metals is cost-efficient, enabling subsequent heat treatments that enhance material strength beyond what cold working methods achieve.

Average temperatures for hot forging are: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

The hot forging process involves heating metals beyond their recrystallization point to prevent strain hardening. This entails plastically deforming the heated metal and intricately shaping it in molds that may also be heated. This high-temperature environment enables the formation of more complex shapes than cold forging, enhancing the metal's flexibility and adaptability.

For superalloys, which are inherently less malleable, specialized methods like isothermal forging are used to prevent oxidation. This hot forging process maintains the workpiece at an optimal temperature, ensuring the highest quality and structural integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This approach prevents cooling between mold interfaces, optimizing the metal's flow properties and improving the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with exceptional ductility, making them easier to shape into desired forms.
• Complex shapes: This process enables the creation of complex and intricate shapes that are typically unattainable through other forging methods.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, consistently maintaining the highest standards.
• Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging a financially savvy choice.
• Enhanced stiffness: This process naturally strengthens materials, providing finished products with greater stiffness and durability.
• Size: Our offerings range from small components as little as 1 inch to large creations up to 30 inches, adeptly meeting diverse needs and specifications.
• Weight: We provide parts ranging from lightweight ounces to robust components exceeding 100 pounds, precisely tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover an unmatched breadth of secondary operations skillfully curated to elevate the excellence and utility of hot forged components. Our bespoke heat treatment services are meticulously crafted to ensure each piece reaches its pinnacle of performance, boasting unparalleled durability and superior results.

• High Precision Machining: Immerse yourself in the zenith of precision and expert craftsmanship with our high precision machining services. We consistently deliver extraordinary outcomes, ensuring each project we undertake reflects a commitment to excellence and attention to detail.
• Punching, Drilling, Tapping, Bending, Milling: Experience the full spectrum of our comprehensive manufacturing prowess. Our offerings include expert punching, precise drilling, flawless tapping, seamless bending, and meticulous milling-each operation executed with skill to meet your diverse and demanding manufacturing needs.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the visual allure and robustness of your products with our extensive selection of surface treatment solutions. Benefit from our expert painting, superior anodizing, robust black oxide finishing, and enduring powder coating, all designed to significantly enhance your products' aesthetic charm and longevity.
• Heat Treatment: Unleash hidden potential with our state-of-the-art heat treatment processes. With a focus on enhancing strength, toughness, and wear resistance, our services ensure that your components are engineered for enduring excellence and reliability.

Detailed Photos

 

Product Description