Premium Forging Tools for Superior Metal Crafting Performance

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is a beacon of innovation and excellence, proudly heralded as the distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd. Nestled in the bustling industrial core of Botou, within Hebei Province, China, we enjoy a strategic proximity just 200 kilometers from the vibrant metropolis of Beijing. With a rich legacy spanning over three decades, we have skillfully carved a niche as the vanguard in the custom forging industry, renowned for our extraordinary craftsmanship and an unwavering commitment to excellence. Our dedication transcends merely acquiring expertise; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes remain at the pinnacle of innovation. Our relentless pursuit of progress empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unmatched excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft that beautifully bridges the past and the present in metalworking, underscoring its indispensable role in industry. This artistry transforms raw metal into masterpieces while preserving its inherent strength. Skilled artisans deploy sophisticated techniques like hammering, rolling, and pressing to meticulously sculpt materials. With the power of intense heat, forging unleashes a myriad of methods, each offering unique benefits and showcasing the versatility of this intricate process.

Forging emerges as the superior choice over casting and other metalworking methods, particularly when crafting components with extraordinary physical characteristics, including unmatched tensile strength and outstanding cost-effectiveness. The secret to achieving these exemplary results lies in expertly managing the metal's grain structure. By eschewing melting, forging employs a strategic blend of percussive and compressive forces to guide and align the grain structure with the design of the finished piece. The outcome is components with significantly enhanced strength, outshining those produced by machining or casting.

Botou Casting Machinery Processing Co., Ltd proudly invites you to explore the extraordinary advantages of forging. We cater to a diverse range of industries with our comprehensive suite of expert forging services, meticulously tailored to fulfill a broad spectrum of application needs.

EMBARK ON A DETAILED JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS

Within the diverse universe of forging, numerous specialized subtypes thrive, each distinguished by its intricate process details. Nonetheless, the majority of forging operations adhere to a core sequence of steps that guarantee successful results.

• The success of forging hinges on meticulously crafted dies that mold and compress metal into precise shapes. The right selection of tools is crucial to achieving desired outcomes. Often, custom die designs are essential to meet stringent specifications, especially in large-scale productions where multiple dies harmoniously execute tasks like flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. The workpiece, or billet, is first cut to exact dimensions and subsequently heated to the precise temperature required for effective molding.
• At this pivotal moment, forging techniques can diversify significantly. Depending on the chosen method, the heated billet might be placed between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature, sculpted through manual hammering techniques to achieve the desired shape.
• For optimal results, certain finishing touches may be necessary. For instance, some dies create excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an age-old technique honed over centuries, is beautifully divided into two distinguished processes: hot forging and cold forging. Each of these methods masterfully molds raw metals into robust and high-quality products, standing as the ultimate testament to craftsmanship precision and excellence.

Hot forging is a process where metal is expertly heated beyond its recrystallization point, reaching an extraordinary 2,300 degrees Fahrenheit. This approach is lauded for its remarkable energy efficiency in molding metals due to the reduction in yield strength and enhancement of ductility. Additionally, it effectively eradicates chemical irregularities, ensuring a consistently uniform metal composition throughout the entire forged product.

Cold forging, on the other hand, skillfully reshapes metals at room temperature or just above, rigorously testing their strength and resilience. Although harder metals like high-carbon steel might pose a challenge, cold forging is celebrated for its precision, delivering exceptional dimensional accuracy, consistency, and an exquisite surface finish. This adaptable methodology encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and sometimes intermediate annealing.



ADVANTAGES

• Retention of the metal's original grain flow, significantly bolstering the structural integrity of the finished product.
• Preservation of the metal's inherent strength, ensuring long-lasting, durable products that withstand the test of time.
• Complete elimination of imperfections, inclusions, and porosity, leading to flawlessly crafted products.
• Relatively low production costs, providing a cost-effective and attractive solution for manufacturers.
• Exceptional production efficiency and yield, maximizing operational productivity and resource efficiency.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd., stands at the pinnacle of innovation. We are renowned for crafting extraordinary hot forging parts and components that are precision-engineered to perfection. Serving an extensive variety of industries-from automotive and food dairy to aerospace and submarines-our products transcend traditional boundaries. They are meticulously designed to embody our unwavering commitment to unmatched excellence in both design and functionality.

Hot forging is acclaimed as a superior technique for manufacturing some of the most robust and resilient components in the metal industry. Our extensive expertise ranges from crafting featherweight parts weighing mere grams to towering components of several hundred kilograms. For parts where aesthetic perfection is paramount, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing. This meticulous craftsmanship ensures that each piece not only meets but surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging represents a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced technique significantly reduces flow stress and energy consumption, facilitating much faster production rates. It simplifies metal shaping and drastically mitigates fracture risks, making it an invaluable and essential method in contemporary metalworking.

Iron and its alloys predominantly undergo hot forging due to two principal reasons: Firstly, as work hardening progresses, materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these formidable metals is cost-effective, laying the groundwork for subsequent heat treatments that enhance strength without solely relying on cold working methods.

The standard temperature range for hot forging is as follows: Aluminum (Al) alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once adequately heated, the metal is plastically deformed and expertly shaped in molds that may also be heated, if necessary. This high-temperature condition allows the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also known as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the temperature of the workpiece is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, facilitating their effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unattainable through other forging methods, expanding design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with accuracy.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially astute choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the pinnacle of precision engineering where excellence is not just a goal but a standard. Revel in our high-end machining services, masterfully crafted to deliver phenomenal accuracy and extraordinary expertise. Each component is fashioned not merely to meet, but to surpass the stringent demands of today's industry benchmarks. With a cadre of seasoned professionals at your beck and call, we guarantee your projects will achieve the zenith of perfection, embodying supreme quality and exact precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our expansive suite of elite services specifically designed to fulfill every nuance of your manufacturing requirements. Whether executing expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are engineered to handle both complex and straightforward tasks with outstanding excellence and dependability. Entrust us with your project's success and watch as your vision transforms into a tangible masterpiece.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify both the aesthetic elegance and structural fortitude of your products with our comprehensive suite of surface treatment solutions. From masterful painting to top-tier anodizing, durable black oxide, and robust powder coating, we are devoted to not only enhancing the visual appeal but also the structural resilience of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and captivating allure.
• Heat Treatment: Enhance the performance of your components with our advanced heat treatment methodologies, expertly designed to boost strength, toughness, and wear resistance. Our state-of-the-art processes are tailored to extend both the lifespan and functionality of your products, ensuring they excel in any application. Experience unrivaled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions.

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