| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Casting |
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Among the most sought-after iron casting materials is QT600, celebrated for its exceptional strength, durability, and resistance to wear. OEM QT600 iron casting parts are pivotal in diverse sectors, including automotive, construction, and manufacturing.
Our parts are subjected to stringent testing procedures to ensure they meet all requisite standards and specifications.
1. Chemical Composition Analysis: Meticulous analysis of the QT600 iron casting material's chemical composition ensures alignment with necessary specifications.
2. Mechanical Testing: Rigorous mechanical testing guarantees that our parts possess the requisite strength and durability attributes.
3. Non-Destructive Testing: This sophisticated testing method detects any defects in parts without causing damage, maintaining integrity.
4. Dimensional Inspection: Detailed dimensional inspections ensure parts conform to precise specifications.
The ductile iron QT600 material is a robust cast iron with exceptional strength, toughness, and plasticity, offering excellent corrosion resistance even at elevated temperatures.
Our ductile iron QT600 castings are expertly produced using sand mold and metal mold casting techniques, accommodating various shapes, sizes, and thickness requirements.
The versatile ductile iron QT600 material finds primary applications in the following domains:
Integral components for power machinery, including crankshafts, camshafts, connecting shafts, connecting rods, gears, clutch plates, and hydraulic cylinders.
Engineering applications demanding high strength and heat resistance, such as engine cylinder blocks and mechanical components.
Projects requiring significant material strength, like automotive crankshafts and generator bases.
The ductile iron material boasts the following advantages:
High strength: Ductile iron castings exhibit remarkable strength and longevity, making them indispensable in mechanical parts like bearings and fans, enhancing reliability and stability for sustained operation.
Superb mechanical performance: Ductile iron castings offer superior ductility and tensile strength compared to other cast iron types, making them ideal for advanced mechanical transmission systems and components.
Outstanding sample quality: Ductile iron castings feature a refined structure, eliminating unwanted carbon and sulfur atoms, resulting in a streamlined surface with uniform color and no cold separators.
Exceptional wear resistance: Ductile iron castings have excellent surface hardness and wear resistance, effectively resisting damage from concrete, lime, gypsum, gangue, and building material abrasions.
Essential in the automotive, construction, and manufacturing industries, OEM QT600 iron casting parts are renowned for their robust strength, durability, and wear resistance. The intricate production process includes design, pattern creation, molding, melting, pouring, and finishing steps.
The nodularization rate of ductile iron is meticulously controlled by the following method:
Maintain optimal raw iron composition with high carbon, low sulfur, low silicon, and minimal interference elements, ensuring the carbon silicon equivalent remains balanced.
Utilize a premium spheroidizing agent to ensure a stable and consistent composition.
Ensure adequate molten iron temperature within the range of 1480-1520 ºC for optimal results.
Ensure that the height-to-diameter ratio of the processing package is meticulously balanced for optimal results.
During the spheroidization treatment using the innovative flushing method, it's crucial to maintain the precise size of the embankment for superior quality.
Make sure to comprehensively cover the spheroidizing agent to enhance its effectiveness and reliability.
It is important to note that molten iron must never be directly used as a spheroidizing agent to ensure process integrity.
After the spheroidization process, perform a thorough slag removal and then generously sprinkle a covering agent on the surface for improved performance.
All the parts we produce are crafted from high-quality ductile iron materials, boasting an impressive nodularization rate of up to 85%, regardless of specific customer requests. We are committed to maintaining exceptional quality standards before delivering to our valued customers.
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
| Main Techique | Centrifugal Casting, Sand Casting, Die Casting |
| Material | Brass, Copper, Bronze, Gray Iron, Ductil Iron, Aluminum, Aluminum Alloy, Steel |
| Dimension | According to the customer's drawing or requirement |
| Appliace | Industry, Agriculture, Machinery... |
| Drawing | Any format is possible |
| Finish | Powder coating, Painting, Electric Painting... |
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