Track Accessories Manufacturing Forging Process Is Durable

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is a shining symbol of pioneering innovation and superior quality, proudly recognized as the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd. Located in the industrial hub of Botou, Hebei Province, China, we are strategically positioned just 200 kilometers from the vibrant metropolis of Beijing. With a rich heritage exceeding thirty years, we have established ourselves as leaders in the custom forging sector, celebrated for our remarkable craftsmanship and unwavering commitment to excellence. Our dedication is not limited to acquiring expertise; we passionately integrate advanced techniques with cutting-edge machinery to ensure our production processes remain at the peak of innovation. Through our relentless drive for advancement, we consistently surpass market expectations, offering impeccable satisfaction and unparalleled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is an age-old craft, seamlessly fused with the cutting-edge of modern metalworking, underscoring its indispensable role in the industry. At its essence, forging is an art that transforms raw metal with finesse while preserving its core strength. Master craftsmen skillfully employ sophisticated techniques, including hammering, rolling, and pressing, to meticulously sculpt materials. This intricate process, driven by immense heat, allows for the exquisite shaping of metal, offering a dazzling array of forging techniques, each with unique and compelling benefits.

In the vast landscape of metalworking, forging shines as the premier method for crafting components with unparalleled physical attributes-boasting exceptional tensile strength and remarkable cost-effectiveness. The secret to these superior results lies in the adept manipulation of the metal's grain structure. By bypassing melting, a harmonious blend of percussive and compressive forces is expertly applied, guiding the grain structure to align perfectly with the intended design. This meticulous process yields components with significantly enhanced strength, far surpassing those produced by machining or casting techniques.

Botou Casting Machinery Processing Co., Ltd cordially invites you to delve into the world of forging and experience its unparalleled advantages firsthand. We cater to a diverse range of industries with our comprehensive suite of expert forging services, thoughtfully tailored to fulfill a wide spectrum of application requirements.

AN IN-DEPTH JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE HIDDEN SECRETS

The expansive domain of forging encompasses a myriad of specialized subtypes, each defined by its intricate process details. Yet, most forging operations adhere to a fundamental series of steps, ensuring successful and consistent outcomes.

• The success of forging is rooted in the meticulously crafted dies that shape and mold metal into precise forms. Selecting the correct toolset is crucial for achieving the desired results. Custom die designs are often essential to meet rigorous specifications, especially in large-scale production, where multiple dies synchronize efforts for tasks such as flattening, forming, and cutting with precision.
• Following meticulous planning and precision tool creation, the transformation of metalworking begins. Initially, the workpiece, or billet, is accurately cut to specified dimensions and then heated to the precise temperature necessary for effective molding and shaping.
• At this pivotal stage, forging techniques can greatly diverge. Depending on the selected method, the heated billet might be placed between dies or into a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired configuration.
• For optimal results, final finishing touches may be necessary. For example, certain dies produce excess material known as flashing, which must be expertly trimmed to ensure a flawless and pristine final product.

COLD FORGING VS HOT FORGING

 

Forging, a revered and historic art that has evolved over centuries, is now categorized into two main techniques: hot forging and cold forging. Each of these methods masterfully transforms raw metals into robust, high-quality components, representing the zenith of precision and craftsmanship.

Hot forging involves skillfully heating metal to temperatures surpassing its recrystallization point, potentially reaching a blistering 2,300 degrees Fahrenheit. This technique is celebrated for its exceptional energy efficiency in metal forming because of the reduced yield strength and enhanced ductility. Furthermore, it meticulously eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the entire forged product.

Cold forging, on the other hand, proficiently reshapes metals at room temperatures or slightly above, rigorously testing their strength and durability. While more resilient metals like high-carbon steel may present challenges, cold forging is lauded for its unmatched precision, delivering exceptional dimensional accuracy, consistency, and a premium surface finish. This adaptable technique encompasses processes such as bending, extruding, cold drawing, and cold heading, necessitating advanced machinery and occasionally, intermediary annealing.



ADVANTAGES

• Preservation of the metal's original grain flow, significantly bolstering the structural integrity of the final product.
• Conservation of the intrinsic strength of the metal, ensuring the production of durable and enduring products that withstand the test of time.
• Thorough elimination of imperfections, inclusions, and porosity, culminating in impeccably crafted products of the highest quality.
• Significantly lower production costs, rendering it a highly cost-effective and attractive option for manufacturers.
• Exceptional production efficiency and output, optimizing operational productivity and resource utilization to the fullest extent.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of innovation, renowned for producing extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries. From automotive to food dairy, machinery to medical, plumbing to watering, mining to petrochemical, electrical to energy, aerospace to submarine sectors, and beyond, our exceptional products encapsulate our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is celebrated as a superior method for producing some of the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities encompass the creation of lightweight parts weighing merely a few grams to substantial components weighing hundreds of kilograms. For parts requiring exquisite surface finishes, we provide a comprehensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process involving heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, facilitating significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during manufacturing, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening advances, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, facilitating their effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd., experience the zenith of precision engineering, where high-end machining services are crafted with meticulous care to achieve unparalleled accuracy and remarkable professionalism. Each component is engineered to not just meet, but to surpass the stringent expectations of modern industry standards. Our team of expert artisans ensures that your projects reach the pinnacle of perfection, achieving the ultimate in quality and precision. Entrust us to transform your manufacturing requirements into masterpieces of engineering excellence.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive suite of superior services, exquisitely crafted to address every facet of your manufacturing ambitions. Whether it involves expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are designed to handle both complex and straightforward tasks with unparalleled excellence and steadfast reliability. Place your trust in us for your project's success and witness the seamless transformation of your innovative ideas into tangible reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify the visual allure and structural robustness of your products through our comprehensive suite of surface treatment solutions. From expert painting to superior anodizing, from resilient black oxide to enduring powder coating, we are committed to enhancing not only the aesthetic appeal but also the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and overall attractiveness, setting new standards in durability and design.
• Heat Treatment: Enhance your component's performance with our advanced heat treatment techniques, intricately designed to bolster strength, toughness, and wear resistance. Our state-of-the-art processes are engineered to extend the longevity and functionality of your products, ensuring they meet and exceed expectations in any application. Experience unmatched reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions, elevating your products to new heights of durability and performance.

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