Customized Guardrail Bracket, Cast Iron Material, Painting and Logo Included

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C10
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

 

Company Profile

 

Botou Casting Machinery Processing Co., Ltd, the illustrious successor of "Cangzhou Metallic Crafts Co., Ltd." Established in 2008, Botou Casting Machinery Processing Co., Ltd. has emerged as a beacon of excellence in the realms of Casting, Forging, and Stamping. Serving a global clientele, we have earned a reputation for timely delivery and exceptional cost-effectiveness. Our forte lies in the precise crafting of forging parts using the state-of-the-art closed die method. Each component is subjected to rigorous inspection and testing, guaranteeing the highest quality standards. As a premier manufacturer and exporter, we excel in the sophisticated art of Hot Forging, adeptly utilizing both open die and closed die techniques, as well as Cold Forging. Our extensive expertise spans a comprehensive range of forging components vital to industries such as mining, construction, automotive, and oil & gas, among many others.

Guardrail brackets are a vital component of road safety, engineered to create a protective barrier between vehicles and potential hazards like trees, buildings, and other vehicles. Typically constructed from steel, these brackets are installed along roadsides and highways to prevent vehicles from veering off and causing accidents.
Guardrail brackets serve as key supporting safety devices for guardrails, strategically installed at hazardous corners and dangerous road sections to ensure the safety of drivers and passengers. Usually fabricated from high-strength aluminum alloy, stainless steel, or iron, these brackets are mounted on roadsides to support and stabilize the guardrail. Depending on the installation, they may be affixed to the road surface or embedded in the ground, secured by screws or anchor bolts.
Guardrail brackets play a crucial role in road safety by mitigating the severity of accidents. In the event of a collision, the guardrail absorbs the impact, thereby reducing the accident's severity. Without these brackets, the guardrail would lack the resilience to withstand collisions, potentially allowing vehicles to veer off the road, leading to more serious accidents.
There exists a variety of guardrail brackets, each meticulously designed to serve a unique purpose. The most prevalent types of guardrail brackets include:
1. Standard Guardrail Bracket - Predominantly used to fasten a guardrail to a post or other support structure.
2. End Terminal Guardrail Bracket - Employed at the terminal end of a guardrail to ensure a seamless transition between the guardrail and the road's end.
3. Bridge Rail Bracket - Specifically designed for attaching a guardrail to a bridge rail.
4. Median Barrier Bracket - Utilized to affix a guardrail to a median barrier.
5. Cable Barrier Bracket - Engineered to attach a guardrail to a cable barrier.

The cast iron fence support is crafted using cast iron with a carbon content of 2.5% to 3.5%, along with 1% to 3% silicon and other elements like manganese, phosphorus, sulfur, nickel, chromium, molybdenum, aluminum, copper, boron, and vanadium. After undergoing high-temperature melting into iron and a secondary melting process, it is cast to form ductile iron with spherical graphite, also known as nodular iron. This material results in silver-gray, sand-molded, semi-finished, spray-painted cast steel products that are heat-resistant, wear-resistant, and possess robust strength. The bridge guardrail support boasts a vibrant color, a smooth exterior, strong corrosion resistance, and is non-fading, non-cracking, and non-brittle, making it a highly decorative and functional choice for a wide range of applications in road safety and beautification.

The Comparison of Cast Aluminum and Iron Guardrails: When it comes to corrosion resistance, aluminum balustrades take the lead with their exceptional ability to withstand rust and maintain their vibrant color, offering unparalleled strength against the elements. In contrast, iron balustrades may easily succumb to rust, especially when exposed to the open air. Considering weight, aluminum balustrades are robust and substantial, while iron balustrades are characterized by their lightweight and agile nature. Finally, the cost factor reveals that aluminum balustrades are typically more costly, reflecting their superior durability and performance.

For our Customized Guardrail Brackets, we predominantly utilize paint or powder coating to provide a protective surface layer that combats rust, ensuring long-lasting durability and offering cost-effective solutions for our clients. Blue paint is commonly preferred in many projects, though we pride ourselves on tailoring each hue to meet the specific requirements of our customers. This personalized approach not only enhances the visual appeal but also accommodates the unique aesthetic desires of every client.

 

ADVANTAGE

 

MaterialCharacteristicsApplication

Stainless Steel	Corrosion-resistant
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment
Aluminum	Good strength-to-weight ratio Readily forged
Aluminum A356.0	Good strength-to-weight ratio Readily forged
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength
Titanium	High strength Low density Excellent corrosion resistance

• Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
• Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
• Widely used at temperature lower than 900 F.Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
• Used at temperature between 1200 and 1800 F.
• Used for structural shapes, turbine components, fittings, and valves. 
• About 40% lighter in weight compared to steel parts.
• Used primarily in the temperature services to 1000 F. 
• Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Product Description

At Botou Casting Machinery Processing Co., Ltd, we pride ourselves on being seasoned virtuosos in the art of meticulously crafting an extensive array of metal materials. Whether it is iron, aluminum, steel, or brass, our expertise knows no bounds. Our expansive yet adaptable capabilities allow us to provide top-tier components that are intricately customized to align seamlessly with your unique specifications and requirements. Experience the precision and artistry that only seasoned experts like us can offer.

As experts at Botou Casting Machinery Processing Co., Ltd., we are always poised and prepared to craft any metal material with unmatched precision and expertise. Be it iron, aluminum, steel, or brass, our unwavering commitment to excellence ensures you receive products of the highest caliber. Each component is precisely customized to suit your distinct applications and needs, reflecting our dedication to delivering perfection. Choose us for unparalleled quality and precision tailored to your vision.

 

Detailed Photos

 

Packaging & Shipping

 

At Botou Casting Machinery Processing Co., Ltd, our unwavering dedication to exceptional service is vividly reflected in our superior packaging solutions. Every precious product is enshrined in robust, tailor-made wooden cases, ensuring it reaches you in pristine condition. We pride ourselves on our adaptability, eagerly accommodating any bespoke packaging preferences to tailor each package precisely to your unique needs. Our eagerness to meet your requirements is matched by our unparalleled attention to detail. We extend our commitment to uncompromising quality across all facets of our service, far surpassing just packaging. From your very first consultation through to the final shipping phase, we handle each step with meticulous precision. Our streamlined operations guarantee an extraordinarily swift order dispatch, typically within a remarkable timeframe of only 30 days. We manage every logistical nuance with meticulous care, ensuring a seamless and punctual delivery to your selected port, regardless of your location in the world.

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

Forging has long been a pivotal component in the realm of metalworking, celebrated for its exceptional ability to efficiently and effectively transform raw metal. This ancient art eschews the need for melting, retaining the metal in its solid state. Skilled artisans employ sophisticated techniques such as hammering, rolling, or pressing to achieve exact shaping. Each unique method offers distinct advantages, yet they all share the unifying principle of heating metal to high temperatures, which allows for precise and seamless shaping.

When compared to alternative metalworking techniques, such as casting, forging distinguishes itself by producing components that boast superior physical properties. These include remarkable tensile strength and cost efficiency, owing to the meticulous refinement of the metal's grain structure. Forging, which strategically avoids melting, harnesses percussive and compressive forces to align the grain along the contours of the final component. This results in parts that exhibit immense strength and durability, far surpassing those crafted through machining or casting.

CMC Forge is delighted to deliver these unparalleled forging benefits to clients across diverse industries. Our extensive suite of expert forging services is meticulously designed to meet a broad range of application requirements with precision and dedication.

THE COMPLEX AND INTRICATE FORGING PROCESS: MASTERING THE ART

The forging process encompasses a variety of subtypes, resulting in diverse product shaping methodologies. Despite these variations, most forging processes adhere to a similar overarching framework, ensuring consistency in execution.

• At the core of forging lies the utilization of dies to expertly compress and shape metal, making the selection of tools critical for achieving the desired form. Custom die designs are frequently developed to ensure the final product meets precise specifications. In large-scale production, this might involve multiple dies for tasks such as flattening, forming, or cutting.
• After the meticulous planning and toolmaking stages, the true artistry of metalworking begins. The workpiece, or billet, is initially cut to the exact size and then heated to the optimal temperature, preparing it for expert forming.
• At this juncture, forging methods diverge according to the chosen technique. The billet might be heated and compressed between die sets or placed within a molded cavity for shaping. Alternatively, in cold forging, the craftsman skillfully manipulates the billet at room temperature using hammers, achieving exceptional precision.
• Finally, certain finishing processes may be necessary to perfect the component. For instance, any excess material, known as flashing, produced by the dies must be carefully removed to ensure a flawless finish.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.