Premium Quality Crafting Tools for High-Performance Metal Forging

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of remarkable innovation and unparalleled quality, proudly recognized as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the vibrant metropolis of Beijing. With an illustrious legacy spanning over three decades, we have carved out a prestigious niche as leaders in the custom forging industry, renowned for our extraordinary craftsmanship and steadfast dedication to excellence. Our commitment transcends mere expertise acquisition; we ardently blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are always at the forefront of innovation. Our relentless pursuit of progress empowers us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging represents a harmonious blend of history and contemporary innovation in the realm of metalworking, underscoring its critical significance. At the essence of forging lies the transformation of raw metal into refined forms, while steadfastly preserving its innate robustness. Skilled artisans employ sophisticated techniques such as hammering, rolling, and pressing to meticulously shape materials. This intricate process, fueled by intense heat, allows for the exceptional manipulation of metal, presenting a captivating variety of forging techniques, each with its own unique strengths.

Forging distinguishes itself as the pinnacle technique for crafting components with unparalleled physical properties, defined by unmatched tensile strength and outstanding cost-effectiveness when compared to casting and other metalworking methods. The secret to these remarkable results is in expertly managing the metal's grain structure. By eschewing melting, a combination of percussive and compressive forces is adeptly applied to guide the grain structure, perfectly aligning it with the final product's design. This meticulous process results in components of significantly enhanced strength versus those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd cordially invites you to experience the unparalleled advantages of forging firsthand. We cater to diverse industries with our extensive suite of expert forging services, meticulously tailored to satisfy a wide array of application requirements.

AN IMMERSIVE JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE MYSTERIES

Within the expansive domain of forging, numerous specialized subtypes exist, each characterized by detailed process intricacies. Nevertheless, most forging operations adhere to a foundational series of steps that guarantee successful results.

• The success of forging is anchored in the precision-engineered dies that shape and compress metal into specific forms. Selecting the appropriate toolset is crucial for achieving the desired results. Custom die designs are frequently essential to meet stringent specifications, especially in large-scale production runs where multiple dies must meticulously coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformative journey of metalworking commences. Initially, the workpiece, or billet, is cut to exact dimensions and heated to the precise temperature required for effective molding.
• At this pivotal stage, forging methods can vary significantly. Depending on the selected technique, the heated billet may be placed between dies or inserted into a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing touches may be necessary. For example, some dies create excess material known as flashing, which must be meticulously trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient art refined through millennia, presents two dominant techniques: hot forging and cold forging. These methods meticulously transform raw metals into resilient, high-quality creations, representing the zenith of precision and craftsmanship.

Hot forging entails the careful heating of metal to temperatures surpassing its recrystallization threshold, reaching an intense 2,300 degrees Fahrenheit. This technique is celebrated for its exceptional energy efficiency in shaping metals, owing to the reduced yield strength and enhanced ductility. Additionally, it adeptly eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the entire forged component.

Cold forging, on the other hand, skillfully reshapes metals at room temperatures or marginally higher, challenging their strength and endurance. Although tougher metals like high-carbon steel might resist, cold forging is renowned for its unparalleled precision, achieving remarkable dimensional accuracy, uniformity, and an exquisite surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and, at times, intermediate annealing.



ADVANTAGES

• Maintaining the metal's original grain flow significantly enhances the structural integrity of the final product.
• Preserving the metal's inherent strength, delivering robust, lasting products that stand the test of time.
• Complete elimination of flaws, inclusions, and porosity, resulting in flawlessly crafted products.
• Relatively low production costs, rendering it a cost-effective and attractive choice for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the charge in innovative excellence, known across industries for our exceptional hot forging parts and components. Each product, a testament to meticulous engineering, seamlessly integrates into a wide range of sectors, from automotive and food dairy to machinery, medical, plumbing, and beyond, including mining, petrochemical, electrical, energy, aerospace, and submarines. Our unwavering commitment to superior design and functionality ensures that every creation from our facility stands as a beacon of quality and excellence.

Regarded as an elite manufacturing technique, hot forging is celebrated for crafting the industry's toughest and most resilient components. Our capabilities span the production of lightweight pieces, weighing mere grams, to crafting heavy-duty components that weigh hundreds of kilograms. For those demanding refined surface finishes, we provide a comprehensive suite of secondary operations, such as precision machining and advanced surface finishing. This rigorous attention to every detail guarantees that our products not only meet but surpass the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging represents a cutting-edge process in modern metalworking, wherein metals are heated beyond their recrystallization points. This advanced technique substantially reduces flow stress and energy usage, enabling much faster production rates. It eases metal shaping and significantly cuts down on fracture risks, making it an indispensable process in today's metal manufacturing landscape.

Iron and its alloys are primarily hot forged for two key reasons: First, as work hardening progresses, these robust materials, like steel and iron, become notoriously hard to shape. Second, hot forging these strength-intensive metals is cost-effective, allowing for enhanced heat treatment processes that bolster strength without relying solely on cold working techniques.

The typical temperature range for hot forging varies among materials: Aluminum (Al) Alloys are worked between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys need forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the intricate process of hot forging, metals are carefully heated beyond their recrystallization points to prevent strain hardening during deformation. After achieving the desired temperature, the metal undergoes plastically deformation and is shaped in molds, which can also be heated if needed. This high-temperature environment allows for the creation of intricate and complex forms that are unattainable through cold forging, significantly enhancing the metal's pliability and formability.

For the less malleable superalloys, specialized isothermal forging techniques are employed to prevent oxidation, also known as hot forging. This sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the final product's superior quality and structural integrity.

Maintaining the workpiece's temperature is skillfully managed by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at the mold interfaces, optimizing metal flow properties and greatly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with enhanced ductility, allowing them to be more easily manipulated into the desired shapes and forms.
• Complex shapes: This process enables the creation of intricate and complex shapes that may be impossible with other forging methods, thus expanding design possibilities and innovation.
• High precision: Achieve exceptional precision in both dimensions and surface finishes of forged components, ensuring that demanding standards are consistently met with exactitude.
• Cost benefit: Benefit from reduced production costs and improved material utilization, positioning hot forging as a financially savvy and intelligent choice for diverse manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imbuing finished products with greater stiffness and durability, ensuring long-lasting performance and reliability.
• Size: Our adaptable product offerings range from compact 1-inch parts to robust 30-inch components. We expertly accommodate diverse needs and specifications, delivering solutions precisely tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering. Our sophisticated machining services are precisely crafted to deliver unmatched accuracy and exceptional professionalism. Every component is manufactured to not only fulfill but surpass the stringent requirements of current industry standards. With an expert team at your disposal, we guarantee that your projects achieve the peak of perfection, reaching the ultimate in quality and precise exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive suite of superior services designed to satisfy every facet of your manufacturing requirements. Whether it's expert punching, precision drilling, meticulous tapping, smooth bending, or intricate milling, our solutions are crafted to manage both complex and simple tasks with unmatched excellence and reliability. Trust us with your project's success and watch your vision transform into a tangible reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the aesthetic allure and structural endurance of your products with our wide-ranging array of surface treatment solutions. From expert painting to premium anodizing, durable black oxide, and long-lasting powder coating, we are dedicated to improving not just the visual appeal but also the structural robustness of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and overall allure.
• Heat Treatment: Boost the performance of your components with our advanced heat treatment methods, skillfully designed to enhance strength, toughness, and wear resistance. Our state-of-the-art processes are crafted to extend the lifespan and functionality of your products, ensuring they meet and exceed expectations in any application. Experience the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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