High-Quality Metal Products Forging with Tailored Solutions Offered

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, an age-old craft steeped in rich tradition, continues to hold a prestigious place in today's metalworking landscape. At its essence, forging skillfully reshapes raw metal while maintaining its solid state, employing the expert techniques of hammering, rolling, or pressing. This intricate craftsmanship harnesses the power of high temperatures to sculpt the metal, offering a wide array of forging variations, each possessing unique benefits.

When it comes to producing components with superior physical properties, forging is unparalleled. This technique shines in creating parts with extraordinary tensile strength, all while remaining economically viable. The secret lies in the strategic manipulation of the metal's grain structure. By avoiding melting, the precise application of percussive or compressive forces aligns the grain flawlessly with the final product's contours, yielding components with dramatically enhanced strength compared to those crafted through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the myriad advantages of forging. Our company caters to a diverse range of industries, offering an extensive array of expert forging services that are meticulously tailored to fulfill varied application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

In the expansive realm of forging, countless specialized subtypes exist, each characterized by its own procedural nuances. Despite these differences, most forging operations follow a foundational sequence of steps.

• The success of forging relies heavily on expertly crafted dies that mold and compress metal into the desired shapes. Choosing the optimal toolset is crucial for achieving the target form. Often, custom die designs are crafted to meet stringent specifications, particularly in large-scale production runs where multiple dies synchronize tasks such as flattening, forming, or cutting.
• After thorough planning and precise toolmaking, the transformative journey of metalworking commences. Initially, the workpiece, known as a billet, is cut to the required dimensions and then heated to the precise temperature needed for molding.
• Here, forging methodologies diverge significantly. Depending on the chosen process, the heated billet may be placed between dies or in a preformed cavity and compressed. Alternatively, in cold forging, the billet remains at ambient temperature and is carefully hammered to attain the desired shape.
• To ensure a flawless finish, some final refinements may be necessary. For example, certain dies produce excess material, known as flashing, which must be meticulously trimmed to achieve a perfect end product.

COLD FORGING VS HOT FORGING

 

Forging is a revered craft, honed through centuries, now culminating in two main methodologies: the ancient art of hot forging and the innovative science of cold forging. Each technique, with its own intricate and strategic processes, transforms raw metal into strong, premium-quality products. These methods open up endless manufacturing possibilities, ensuring that your projects are built on a foundation of strength and durability.

Hot forging is an awe-inspiring process that elevates metal to new heights, reaching temperatures as high as 2,300 degrees Fahrenheit. This revered technique reduces the energy needed to shape metal by reducing its yield strength while increasing ductility. Hot forging not only simplifies the shaping of metal but also eradicates chemical imperfections, ensuring a homogeneous metal composition. This results in enhanced material integrity, creating components with unmatched strength and reliability.

Cold forging, on the other hand, boldly shapes metals at room temperature or slightly above, defying the challenges posed by high-carbon steel's natural strength. Despite these challenges, cold forging excels in delivering unparalleled precision, with extraordinary dimensional accuracy, uniformity, and a pristine surface finish. Its versatility shines through techniques like bending, extruding, cold drawing, and cold heading. Though it may require advanced equipment and occasional intermediate annealing, the results are worth the effort, offering components of unmatched precision and quality.



ADVANTAGES

• Preserve the natural grain flow of the metal, ensuring that structural integrity is maintained and enhancing the overall performance of the final product for exceptional reliability.
• Maintain the inherent strength of the metal, guaranteeing durability and reliability across a multitude of applications, ensuring your products stand the test of time.
• Eliminate defects, inclusions, and porosity, crafting products of the highest caliber with superior quality and unwavering dependability, setting a new standard in excellence.
• Enjoy relatively low production costs, promoting economic efficiency and cost-effectiveness, making manufacturing processes more accessible and profitable.
• Benefit from outstanding production yield and efficiency, optimizing output to ensure a steady and consistent supply of high-quality components, keeping your operations running smoothly and successfully.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in delivering top-tier hot forging parts and components, expertly crafted to serve an extensive array of industries. Our precision-engineered products cater to sectors spanning automotive and food dairy, to machinery, medical, plumbing, and watering, and further extending to mining, petrochemical, electrical, energy, aerospace, submarine, and beyond. Each product is a testament to meticulous design and commitment to excellence.

Hot forging stands as a hallmark technique in crafting the most durable components for the metal manufacturing industry. With our extensive capabilities, we produce both lightweight parts weighing mere grams and substantial components weighing several hundred kilograms. For parts requiring special surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and cutting-edge surface finishing, ensuring every piece aligns with the most stringent quality standards.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metals beyond their recrystallization temperature. This significant reduction in flow stress and energy consumption accelerates the production rate, making metals easier to shape while significantly minimizing the risk of fractures during manufacturing.

Iron and its alloys are predominantly selected for hot forging due to two pivotal reasons: Firstly, as work hardening progresses, these robust materials, like steel and iron, become more resistant to shaping. Secondly, the cost-effectiveness of hot forging these metals permits subsequent heat treatment processes, enhancing material strength without solely relying on cold working methods.

Standard temperatures for hot forging are defined as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require temperatures of 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

During the hot forging process, metals are heated above their recrystallization point to avert strain hardening during deformation. This method involves plastically deforming the heated metal, shaping it in molds that may also be heated as needed. This high-temperature environment permits the crafting of more intricate shapes compared to cold forging, as the metal becomes more pliable.

For superalloys, which exhibit lower ductility, specialized techniques like isothermal forging are employed to prevent oxidation. Also known as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring superior quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below the workpiece. This approach eliminates cooling between mold interfaces, optimizing metal flow properties, and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imbues metals with enhanced ductility, facilitating seamless manipulation into desired forms.
• Complex shapes: This process supports the creation of intricate and sophisticated shapes, which may be unattainable with other forging techniques.
• High precision: Experience remarkable precision in the dimensions and surface finishes of forged components, meeting rigorous standards.
• Cost benefit: Enjoy reduced production costs and improved material utilization, rendering hot forging an economically advantageous choice.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to the final products.
• Size: Our products vary from compact 1-inch parts to substantial 30-inch components, catering to a myriad of needs and specifications.
• Weight: We manufacture parts ranging in weight from light ounces to robust components exceeding 100 pounds, tailored to your specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unleash the ultimate potential of your hot forged components through our all-encompassing array of secondary operations and meticulously designed heat treatment services. These are custom-crafted to elevate performance, enhance longevity, and ensure exceptional durability, promising results that truly stand the test of time.

• High Precision Machining: Dive into a realm of unparalleled precision and extraordinary craftsmanship with our high precision machining services. Every single component is expertly crafted with meticulous attention to detail, consistently surpassing expectations and delivering unmatched quality and satisfaction with every project.
• Punching, Drilling, Tapping, Bending, Milling: Delve into our extensive suite of manufacturing solutions, featuring expert punching, precision drilling, accurate tapping, seamless bending, and meticulous milling. Our services are designed with a commitment to precision and excellence, adeptly meeting your diverse and complex manufacturing needs.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic appeal and durability of your products with our broad spectrum of surface treatment offerings. Experience the benefits of our professional painting, premium anodizing, resilient black oxide, and long-lasting powder coating solutions, all engineered to enhance both visual appeal and product longevity.
• Heat Treatment: Leverage our state-of-the-art heat treatment processes to maximize performance and prolong the lifespan of your components. Our innovative techniques are tailored to significantly boost strength, toughness, and wear resistance, ensuring your products consistently perform at their peak potential.

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