Premium Precision Tools for Durable Heavy-Duty Metal Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is a magnificent emblem of innovation and excellence, proudly heralded as the prestigious predecessor to Cangzhou Metallic Crafts Co., Ltd. Situated in the thriving industrial epicenter of Botou, nestled within the vibrant Hebei Province of China, our company benefits from an advantageous strategic location merely 200 kilometers away from the dynamic metropolis of Beijing. With an illustrious legacy spanning over three remarkable decades, we have expertly carved out a prominent niche as vanguards in the custom forging industry. Our name is synonymous with extraordinary craftsmanship and an unwavering commitment to unparalleled excellence. Our devotion transcends merely acquiring expertise; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are perpetually at the pinnacle of innovation. Our unwavering quest for progress empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unrivaled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is a revered craft that beautifully bridges the gap between our rich heritage and the cutting-edge demands of modern metalworking, underscoring its unparalleled significance. At its essence, forging masterfully transforms raw metal into impeccable forms while preserving its intrinsic strength. Skilled artisans deploy sophisticated techniques, including hammering, rolling, and pressing, to precisely shape materials. This intricate process, fueled by intense heat, allows for the expert manipulation of metal and unveils a spectacular range of forging methods, each with unique benefits.

Forging stands out as the superior technique when compared to casting and other metalworking methods, offering unrivaled tensile strength and remarkable cost-efficiency for creating components with exceptional physical qualities. The secret to these extraordinary results lies in the adept handling of the metal's grain structure. By eschewing melting, a harmonious blend of percussive and compressive forces guides the grain structure, perfectly aligning it with the finished product's design. This meticulous process yields components with significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to experience the unrivaled benefits of forging firsthand. We cater to a diverse array of industries with our extensive suite of expert forging services, meticulously tailored to fulfill a wide spectrum of application needs.

AN IMMERSIVE JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS

Within the expansive domain of forging, a myriad of specialized subtypes exists, each defined by intricate process intricacies. Yet, most forging activities adhere to a fundamental sequence of steps that ensure successful and outstanding results.

• The success of forging is anchored in the meticulously engineered dies that sculpt and compress metal into specific configurations. Selecting the appropriate toolset is crucial to attaining the desired result. Custom die designs are frequently essential to meet stringent specifications, especially in large-scale production runs where multiple dies harmoniously orchestrate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the alchemical transformation of metalworking commences. The workpiece, or billet, is initially cut to precise dimensions and then heated to the exact temperature required for effective molding.
• At this pivotal stage, forging methods diverge significantly. Depending on the chosen approach, the heated billet may be set between dies or placed into a preformed cavity for compression. Contrarily, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the intended form.
• To achieve the finest results, precise finishing touches may be necessary. Certain dies generate excess material called flashing, which must be delicately trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an age-old art continuously enhanced, is defined by two primary techniques: hot forging and cold forging. Each approach masterfully converts raw metal into resilient, superior-quality products, showcasing the ultimate precision in craftsmanship.

Hot forging involves precisely heating metal to exceed its recrystallization point, with temperatures soaring to an intense 2,300 degrees Fahrenheit. Lauded for its excellent energy efficiency, this method shapes metal with reduced yield strength and heightened ductility. It expertly eradicates chemical inconsistencies, ensuring a uniformly consistent metal structure across the entire forged piece.

Cold forging, on the other hand, skillfully reshapes metals at room temperature or slightly elevated conditions, testing their robust strength and resilience. Although more resistant metals like high-carbon steel may pose a challenge, cold forging is celebrated for its unparalleled precision, achieving remarkable dimensional accuracy, uniformity, and an exceptional surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and at times, intermediate annealing processes.



ADVANTAGES

• Enhancement of the metal's inherent grain flow, significantly boosting the structural integrity of the final product.
• Conservation of the metal's intrinsic strength, ensuring that the resulting products are robust and enduring over time.
• Thorough elimination of defects, inclusions, and porosity, leading to flawlessly crafted products.
• Relatively low production costs, rendering it a cost-effective and attractive choice for manufacturers.
• Remarkable production efficiency and yield, optimizing operational productivity and resource usage.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of innovation, renowned for crafting extraordinary hot forging parts and components. These precision-engineered marvels serve an extensive array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each product is a testament to our unwavering commitment to excellence, embodying superior design and unmatched functionality.

Hot forging is celebrated as an unparalleled technique for crafting some of the most resilient and durable components in the metal manufacturing industry. Our extensive expertise spans from producing lightweight parts weighing mere grams to crafting robust components weighing hundreds of kilograms. For parts demanding exquisite surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous approach ensures every piece not only meets but surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced technique reduces flow stress and energy consumption, dramatically increasing production rates. It simplifies metal shaping and significantly minimizes fracture risks during manufacturing, making it an indispensable method in modern metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons: Firstly, as work hardening progresses, robust materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these powerful metals is cost-effective, enabling subsequent heat treatments that enhance strength without relying solely on cold working techniques.

The standard temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds, which may also be heated as required. This high-temperature condition allows the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also known as hot forging, this advanced process meticulously maintains the workpiece at an optimal temperature, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imbues metals with superior ductility, facilitating their effortless transformation into desired shapes.
• Complex shapes: This process supports the creation of intricate and complex shapes that may be unachievable through other methods, expanding design possibilities.
• High precision: Achieve exceptional precision in dimensions and surface finishes, ensuring consistently high standards are met with exactitude.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a financially prudent choice for manufacturing.
• Enhanced stiffness: The process inherently strengthens materials, providing greater stiffness and durability to finished products for long-lasting performance.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly meet diverse needs and specifications, delivering solutions tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the zenith of precision engineering. Our top-tier machining services are artfully crafted to deliver supreme accuracy and unparalleled professionalism. Each piece is not only manufactured to meet but is purposefully designed to exceed the stringent demands of today's industry standards. With a dedicated team of seasoned experts, we guarantee that your projects reach the pinnacle of perfection, achieving the utmost in quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in our comprehensive array of premier services, meticulously tailored to meet every facet of your manufacturing needs. Whether it's through proficient punching, accurate drilling, detailed tapping, fluid bending, or intricate milling, our solutions are expertly engineered to handle both complex and straightforward tasks with exceptional excellence and reliability. Entrust your project's success to us and watch your vision come to life with unmatched precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual appeal and structural robustness of your products with our extensive range of surface treatment solutions. From expert painting to superior anodizing, durable black oxide, and long-lasting powder coating, we are devoted to boosting not just the aesthetic allure but also the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and visual charm.
• Heat Treatment: Amplify the performance of your components with our sophisticated heat treatment techniques, meticulously developed to augment strength, toughness, and resistance to wear. Our state-of-the-art processes are crafted to extend the lifespan and functionality of your products, ensuring they not only meet but surpass any application demands. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's trailblazing solutions, setting the standard in innovative excellence.

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