Versatile Quality Forging Tools for Heavy-Duty Metal Work

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly stands at the forefront of innovation and excellence, recognized as the illustrious ancestor of the renowned Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou, this distinguished enterprise commands a pivotal role within Hebei Province, China's robust casting and forging landscape. Strategically located a mere 200 kilometers from the bustling metropolis of Beijing, we have been crafting a legacy of unparalleled forging mastery for over three remarkable decades. Our steadfast dedication is reflected not just in the acquisition of external expertise, but in our passionate integration of cutting-edge techniques and advanced machinery into our operations. With a relentless commitment to progress and innovation, Botou Casting Machinery Factory ensures that our products not only meet but consistently exceed market expectations, providing unwavering satisfaction and exceptional excellence to our valued clientele.

A GUIDE TO FORGING PARTS

Forging is an age-old craft, steeped in tradition and revered for its seamless integration into modern metalworking. This art form holds unparalleled significance as it transforms raw metal with precision, yet retains its robust durability. With skilled artisans at the helm, sophisticated techniques such as hammering, rolling, and pressing shape materials with exquisite detail. Fueled by intense heat, this intricate process allows for the masterful manipulation of metal, offering a remarkable variety of forging methods, each boasting its own unique advantages.

When compared to casting and other metalworking methodologies, forging emerges as the definitive choice for crafting components with exceptional physical attributes. Characterized by unmatched tensile strength and remarkable cost-effectiveness, the secret to these superior results lies in the deliberate manipulation of the metal's grain structure. By forgoing the melting process and applying a harmonious blend of percussive and compressive forces, the grain structure is expertly aligned with the finished product's design. This meticulous attention to detail results in components that exhibit significantly enhanced strength compared to their machined or casted counterparts.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to experience the unmatched benefits of forging firsthand. We proudly cater to a diverse range of industries, offering a comprehensive suite of expert forging services that are meticulously tailored to satisfy an extensive array of application requirements.

A DEEP DIVE INTO THE FORGING PROCESS

Within the expansive realm of forging, you will discover a multitude of specialized subtypes, each distinguished by its intricate process nuances. Yet, most forging endeavors follow a fundamental sequence of steps that ensure ultimate success.

• The success of the forging process is rooted in intricately crafted dies that mold and compress metal into precise shapes. Selecting the appropriate toolset is crucial for achieving the desired form. Often, custom die designs are essential to meet rigorous specifications, particularly in large-scale production runs where multiple dies work in harmony to undertake tasks like flattening, forming, and cutting with incredible precision.
• Following meticulous planning and precision toolmaking, the art of metal transformation begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature necessary for effective molding.
• At this pivotal stage, forging methodologies can diverge significantly. Depending on the chosen approach, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in the case of cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form with precision.
• For optimal results, certain finishing touches may be necessary. For instance, some dies generate excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless yet ever-advancing art, masterfully divides itself into two distinguished methods: hot forging and cold forging. Each unique technique meticulously transforms raw metal into robust, high-quality products, encapsulating the very soul of precision metalwork.

Hot forging, a process of refined excellence, requires heating metal beyond its recrystallization point, reaching an impressive 2,300 degrees Fahrenheit. Celebrated for its outstanding energy efficiency in metal forming, this technique takes advantage of lower yield strength and greater ductility. Additionally, it effectively eliminates chemical inconsistencies, ensuring a consistently homogenous metal composition throughout the forged product.

Cold forging, conversely, expertly reshapes metals at ambient temperature or slightly above, testing their strength and resilience. While tougher metals like high-carbon steel might resist, cold forging is highly valued for its unmatched precision, offering extraordinary dimensional accuracy, uniform consistency, and a superior surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, often necessitating advanced equipment and occasionally intermediate annealing.



ADVANTAGES

• Preserves the metal's natural grain flow, significantly bolstering the structural integrity of the finished product.
• Maintains the metal's intrinsic strength, resulting in robust and long-lasting products that endure through time.
• Entirely eradicates imperfections, inclusions, and porosity, producing flawlessly crafted products.
• Offers relatively low production costs, making it an economically sound and appealing option for manufacturers.
• Delivers exceptional production efficiency and yield, significantly enhancing operational productivity and resource allocation.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in our distinguished reputation for producing superior hot forging parts and components. Expertly crafted with precision, our products cater to a vast array of industries, from automotive and food dairy to machinery, medical, plumbing, and more. We extend our services to sectors like watering, mining, petrochemical, electrical, energy, aerospace, and submarine, showcasing our versatility and dedication to outstanding design and functionality in every product.

In the realm of metal manufacturing, hot forging is celebrated for yielding components of unmatched resilience. Our extensive capabilities range from fabricating lightweight parts weighing mere grams to constructing hefty components of several hundred kilograms. For those demanding exceptional surface finishes, we offer an array of secondary operations, including precision machining and advanced surface treatments. This meticulous process guarantees each piece not only meets but exceeds the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging stands as a groundbreaking process that involves the heating of metal beyond its recrystallization point. This innovative method reduces flow stress and energy consumption, resulting in accelerated production rates. It streamlines metal shaping and significantly mitigates fracture risks, establishing itself as an indispensable technique in contemporary metalworking.

Primarily, iron and its alloys are subjects of hot forging for two pivotal reasons. Firstly, as work hardening advances, materials such as steel and iron grow more resistant to shaping. Secondly, the hot forging of these durable metals proves cost-efficient, allowing subsequent heat treatments to boost strength without depending solely on cold working techniques.

The typical temperatures required for hot forging are: Aluminum (Al) Alloys between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys necessitate temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be hot forged at temperatures reaching up to 1,150°C (2,102°F), ensuring optimal forging conditions.

 

 

 

How are Hot Forgings Made?

The hot forging process involves heating metals beyond their recrystallization point to avert strain hardening during deformation. The superheated metal is plastically deformed and shaped in molds that might also be preheated as needed. This elevated temperature allows the creation of intricate shapes achievable in cold forging, enhancing the metal's formability and pliability.

With naturally less malleable superalloys, specialized techniques like isothermal forging, a variant of hot forging, are employed to fend off oxidation. This thermal process ensures the workpiece's temperature is consistently maintained, resulting in superior quality and structural integrity of the final product.

Maintaining a workpiece's temperature is accomplished by heating the mold near or just below the workpiece's temperature. This strategy eradicates cooling at the mold interfaces, optimizing the metal's flow properties and boosting forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging grants metals enhanced ductility, simplifying the process of shaping them into the desired forms and configurations.
• Complex shapes: This process facilitates the creation of intricate and complex shapes unachievable through other forging methods, broadening the scope of design possibilities.
• High precision: Achieve unparalleled precision in dimensions and surface finishes of forged components, consistently meeting the most exacting standards.
• Cost benefit: Benefit from reduced production costs and improved material efficiency, making hot forging a prudent financial choice for manufacturing endeavors.
• Enhanced stiffness: This method inherently enhances material stiffness, providing finished products with increased durability and longevity, ensuring enduring performance.
• Size: Our diverse product offerings range from compact 1-inch parts to substantial 30-inch components, meeting varied needs and specifications with tailored solutions.
• Weight: We manufacture parts ranging from lightweight ounces to robust components over 100 pounds, meticulously crafted to suit your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the pinnacle of precision with our exceptional machining services. Every piece is crafted with unmatched accuracy and meticulous attention to detail, ensuring results that consistently exceed industry benchmarks. Allow our team of seasoned experts to guide your projects to perfection, achieving unparalleled quality and exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Discover our expansive suite of cutting-edge services, meticulously designed to fulfill all your manufacturing needs. From expert punching to precise drilling, skillful tapping, seamless bending, and intricate milling, we provide solutions that ensure both complex and straightforward tasks are executed with excellence and reliability. Count on us to drive your project's success.
• Painting, Anodizing, Black Oxide, Powder Coating: Revolutionize the aesthetics and durability of your products with our comprehensive surface treatment offerings. Featuring expert painting, premium anodizing, resilient black oxide, and enduring powder coating, we are dedicated to enhancing both the visual appeal and structural integrity of your components. Trust Botou Casting Machinery Processing Co., Ltd to elevate your product's performance and appearance.
• Heat Treatment: Elevate your component's performance with our advanced heat treatment techniques, specifically engineered to enhance strength, toughness, and wear resistance. Our state-of-the-art processes are optimized to maximize the lifespan and functionality of your products, ensuring they excel in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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