Reliable Metal Product Suppliers for Innovative Metal Forging Solutions

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Reliable Metal Product Suppliers for Innovative Metal Forging Solutions
  • Reliable Metal Product Suppliers for Innovative Metal Forging Solutions
  • Reliable Metal Product Suppliers for Innovative Metal Forging Solutions
  • Reliable Metal Product Suppliers for Innovative Metal Forging Solutions
  • Reliable Metal Product Suppliers for Innovative Metal Forging Solutions
  • Reliable Metal Product Suppliers for Innovative Metal Forging Solutions
Find Similar Products
  • Overview
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Steel
Heat Treatment
Normalizing
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
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Dfghfdgh
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Ertywrt
Tyjdfgh
Asergadg
Dtrtyhdrht
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Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990
Production Capacity
50000

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Reliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging SolutionsReliable Metal Product Suppliers for Innovative Metal Forging Solutions

Botou Casting Machinery Factory emerges as a symbol of both innovation and unparalleled quality, rightfully acknowledged as the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd. Our strategic position in the industrial core of Botou, Hebei Province, China, places us a mere 200 kilometers from the vibrant cityscape of Beijing. With over thirty years of legacy, our steadfast reputation as pioneers in the custom forging sector is bolstered by our remarkable craftsmanship and our steadfast commitment to excellence. At Botou Casting Machinery Factory, we don't just amass expertise; we fervently merge pioneering techniques with cutting-edge machinery, ensuring our production methodologies redefine innovation. Our unwavering dedication to advancement consistently propels us to surpass market expectations, offering impeccable satisfaction and unrivaled excellence to our cherished clients, thereby cementing our status as a trailblazer in the industry.

A GUIDE TO FORGING PARTS

Forging, a timeless craft with deep historical roots, seamlessly merges with modern metalworking, emphasizing its unmatched importance. At its core, forging transforms raw metal into exquisite forms while maintaining its inherent strength. Skilled artisans utilize state-of-the-art techniques, including hammering, rolling, and pressing, to precisely shape materials. Driven by intense heat, this intricate process allows experts to manipulate metal, unveiling a diverse array of forging methods, each offering distinct advantages.

In the metalworking arena, forging stands apart from casting and other methods as the ultimate approach for creating components with exceptional physical attributes, noted for their outstanding tensile strength and cost-effectiveness. This dominance stems from the meticulous control of the metal's grain structure. Forging bypasses melting, instead using a combination of percussive and compressive forces to guide the grain structure, impeccably aligning it with the finished product's design. This careful process produces components with markedly increased strength compared to those made through machining or casting.

Botou Casting Machinery Processing Co., Ltd cordially invites you to experience the unparalleled benefits of forging. We serve diverse industries with our extensive range of professional forging services, thoughtfully customized to meet a broad array of application needs.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS BEHIND THE CRAFT

The vast world of forging encompasses numerous specialized subtypes, each characterized by intricate process details. However, most forging operations follow a fundamental sequence of steps that guarantee successful outcomes.

  • Forging's success lies in the meticulously engineered dies that mold and compress metal into defined shapes. Choosing the right toolset is critical for achieving desired results. Custom die designs are often necessary to meet stringent specifications, especially in large-scale production runs where multiple dies precisely orchestrate tasks such as flattening, forming, and cutting.
  • With meticulous planning and precision toolmaking complete, the transformation in metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions and then heated to the exact temperature needed for effective molding, setting the stage for transformation.
  • At this crucial stage, forging techniques can vary greatly. Depending on the chosen method, the heated billet may be positioned between dies or placed within a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is molded through manual hammering techniques to achieve the desired shape.
  • To achieve optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a perfect final product.
COLD FORGING VS HOT FORGING

 

Forging, a timeless craft perfected through the ages, is elegantly divided into two distinctive and highly revered techniques: hot forging and cold forging. Both methods expertly transform raw metals into durable, high-quality masterpieces, standing as a testament to the pinnacle of precision engineering and masterful craftsmanship.

Hot forging artfully involves heating metal beyond its recrystallization point, achieving temperatures as high as a blistering 2,300 degrees Fahrenheit. This sophisticated approach is celebrated for its exceptional energy efficiency in shaping metals, facilitated by the reduced yield strength and enhanced ductility. Additionally, it proficiently eliminates any chemical irregularities, ensuring a uniformly consistent metal composition throughout the meticulously forged artifact.

Cold forging, on the other hand, masterfully reshapes metal at room temperature or slightly above, showcasing the material's tenacity and resilience in all its glory. Though more rigid metals, such as high-carbon steel, may pose challenges, cold forging is renowned for its unparalleled precision, offering extraordinary dimensional accuracy, remarkable uniformity, and an exquisite surface finish. This versatile process includes bending, extruding, cold drawing, and cold heading, requiring advanced machinery and, at times, intermediate annealing to achieve the desired outcome.



ADVANTAGES

  • Preservation of the metal's natural grain flow, significantly enhancing the structural integrity and unrivaled strength of the final product.
  • Conservation of the metal's inherent strength, crafting robust, enduring products that confidently stand the test of time.
  • Flawless removal of defects, inclusions, and porosity, resulting in impeccably crafted and perfected products.
  • Relatively low production costs, making it an exceedingly cost-effective and attractive option for discerning manufacturers.
  • Exceptional production efficiency and yield, optimizing operational output and resource utilization to achieve maximum performance.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands proudly at the forefront of innovation, renowned for crafting extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional products embodies our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is hailed as a superior method for producing some of the toughest and most durable components in the metal manufacturing industry. Our expansive capabilities range from creating lightweight parts weighing just a few grams to fabricating substantial components that tip the scales at hundreds of kilograms. For parts demanding exquisite surface finishes, we offer an extensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, allowing for significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during manufacturing, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening advances, robust materials such as steel and iron become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging bestows metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
  • Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
  • High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with sharp precision.
  • Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
  • Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
  • Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High Precision Machining: Embark on a journey to the pinnacle of precision engineering with the exquisite services of Botou Casting Machinery Processing Co., Ltd. Our cutting-edge machining capabilities are the epitome of meticulous craftsmanship, ensuring every detail is honed to perfection. Experience unparalleled accuracy, where every component not only meets but surpasses the rigorous benchmarks of modern industry standards. Our team of seasoned experts is committed to elevating your projects to unparalleled heights of excellence, symbolizing the zenith of quality and precision in the industry.
  • Punching, Drilling, Tapping, Bending, Milling: Dive into our expansive array of premier services, each meticulously designed to fulfill every manufacturing need with precision and flair. Whether it's expert punching, precise drilling, diligent tapping, flawless bending, or detailed milling, our solutions are crafted to tackle both intricate and routine tasks with unmatched excellence and unwavering dependability. Entrust us to realize your project ambitions, seamlessly transforming your concepts into remarkable successes.
  • Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic charm and structural resilience of your products with our comprehensive suite of surface treatment solutions. From masterful painting to premium anodizing, durable black oxide, and resilient powder coating, we are committed to enhancing not only the visual splendor but also the structural strength of your components. Depend on Botou Casting Machinery Processing Co., Ltd to dramatically boost both the performance and allure of your products.
  • Heat Treatment: Elevate the efficiency and longevity of your components with our advanced heat treatment methods, meticulously crafted to enhance strength, toughness, and resistance to wear. Our cutting-edge processes are engineered to dramatically extend the life and functionality of your products, ensuring they not only meet but exceed expectations in any application. Experience the apex of reliability and performance with the innovative solutions from Botou Casting Machinery Processing Co., Ltd.
Detailed Photos

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