Premium Heavy-Duty Forging Tools for Quality Crafting Precision

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory is a paragon of innovation and excellence, proudly recognized as the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd. Situated in the industrious core of Botou, Hebei Province, China, our company benefits from a prime location just 200 kilometers from the vibrant city of Beijing. With an illustrious legacy of over thirty years, we have established ourselves as trailblazers in the custom forging industry, celebrated for our unparalleled craftsmanship and unwavering dedication to quality. Our commitment transcends mere expertise; we passionately fuse advanced techniques with state-of-the-art machinery, ensuring our manufacturing processes lead the charge in innovation. Our unwavering quest for advancement empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unmatched excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging is a timeless craft that elegantly bridges the gap between ancient traditions and cutting-edge technology, highlighting its irreplaceable value in metalworking. At its essence, forging skillfully transforms raw metal while preserving its formidable strength. Skilled artisans employ sophisticated methods like hammering, rolling, and pressing to meticulously shape materials. This intricate process, fueled by intense heat, allows for the expert manipulation of metal, showcasing a remarkable spectrum of forging techniques, each offering its unique benefits and applications.

In the realm of metalworking, forging emerges as the premier technique for crafting components with superior physical properties, distinguished by unmatched tensile strength and impressive cost-effectiveness. The secret to these outstanding results lies in the adept management of the metal's grain structure. By sidestepping melting, a combination of percussive and compressive forces is employed to guide the grain structure, aligning it seamlessly with the design blueprint of the finished product. This meticulous process yields components with significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled advantages of forging. We cater to a wide variety of industries with our comprehensive suite of expert forging services, meticulously tailored to address an extensive range of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS

Within the expansive domain of forging, there exists a multitude of specialized subtypes, each distinguished by intricate process nuances. However, most forging endeavors adhere to a fundamental sequence of steps that ensure successful and high-quality outcomes.

• The success of forging is rooted in meticulously designed dies that shape and compress metal into precise forms. Selecting the right tools is crucial for achieving the desired results. Custom die designs are often essential to meet stringent specifications, especially in high-volume production runs where multiple dies harmoniously coordinate tasks such as flattening, forming, and cutting.
• After thorough planning and precision tool creation, the transformation of metal begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding and shaping.
• At this pivotal stage, forging techniques can differ substantially. Depending on the chosen approach, the heated billet may be positioned between dies or placed in a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature and is shaped through skilled manual hammering to achieve the desired form.
• For optimal results, specific finishing techniques may be necessary. For instance, some dies create excess material known as flashing, which must be precisely trimmed to ensure a flawless and high-quality final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless craft that has evolved through ages, is divided into two major methodologies: hot forging and cold forging. Both of these techniques masterfully transform raw metals into sturdy, high-quality artifacts, representing the zenith of precision craftsmanship and engineering excellence.

Hot forging artfully heats metal to scorching temperatures beyond its recrystallization threshold, reaching up to an intense 2,300 degrees Fahrenheit. Celebrated for its remarkable energy efficiency in shaping metal, this technique benefits from reduced yield strength and enhanced ductility. Additionally, it effectively eradicates chemical inconsistencies, ensuring a uniform and refined metal composition throughout the entire forged artifact.

Cold forging, on the other hand, deftly reshapes metals at room temperature or slightly above, challenging their resilience and robustness. While more stubborn metals such as high-carbon steel may offer resistance, cold forging is acclaimed for its unparalleled precision, delivering exceptional dimensional accuracy, consistency, and a refined surface finish. This adaptable methodology encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and occasionally, intermediate annealing processes.



ADVANTAGES

• Retention of the metal's intrinsic grain flow, significantly enhancing the structural integrity and strength of the final product.
• Sustaining the metal's natural strength, ensuring the creation of robust, enduring products that stand the test of time.
• Thorough elimination of imperfections, inclusions, and porosity, resulting in flawlessly engineered products.
• Relatively low production expenses, making it an economical and attractive choice for manufacturers seeking high-quality outputs.
• Exemplary production efficiency and yield, optimizing operational productivity and maximizing resource efficiency.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a genuine trailblazer in innovation, renowned for crafting exceptional hot forging parts and components. Our precision-engineered products cater to a wide spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each product is a testament to our steadfast commitment to excellence in design and functionality, embodying our pursuit of perfection.

Hot forging is acclaimed as a premier method for producing some of the most resilient and robust components in the metal manufacturing arena. Our expansive capabilities encompass crafting lightweight parts as small as a few grams to constructing substantial components weighing hundreds of kilograms. For parts demanding impeccable surface finishes, we offer an array of secondary operations including precision machining and advanced surface finishing techniques. This detailed approach ensures every piece not only meets but surpasses top-tier quality and performance standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced technique reduces flow stress and energy consumption, dramatically increasing production speeds. It streamlines metal shaping and significantly reduces fracture risks during manufacturing, making it an indispensable and crucial method in contemporary metalworking.

Iron and its alloys are primarily hot forged for two main reasons: First, as work hardening progresses, these hardy materials like steel and iron become more resistant to shaping. Second, hot forging these formidable metals is cost-effective, facilitating further heat treatment processes that boost strength without relying solely on cold working techniques.

The standard temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); and Steel can be expertly forged at temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to ward off strain hardening during deformation. Once heated, the metal is plastically deformed and masterfully shaped in molds that may also be heated when necessary. This high-temperature condition allows for the creation of more intricate and complex shapes than those possible with cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are naturally less malleable, specialized techniques like isothermal forging are used to prevent oxidation. Also known as hot forging, this advanced thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This approach prevents cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, making it easier to shape them into desired forms with effortless ease.
• Complex shapes: The process enables the creation of intricate and complex shapes that may be unachievable through other forging methods, vastly expanding design possibilities.
• High precision: Achieve unparalleled precision in the dimensions and surface finishes of forged components, ensuring that rigorous and meticulous standards are consistently met with precision.
• Cost benefit: Experience lower production costs and better material utilization, making hot forging a financially prudent and astute choice for manufacturing needs.
• Enhanced stiffness: The process inherently reinforces materials, providing greater stiffness and durability to finished products, thereby ensuring lasting performance and reliability.
• Size: Our diverse product range spans from compact 1-inch parts to substantial 30-inch components. We adeptly cater to diverse needs and specifications, offering solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, we deliver the zenith of precision engineering. Our elite machining services are crafted to provide precision beyond your expectations. Each component is expertly designed to not only meet but surpass the stringent industry benchmarks of today. With an elite team of professionals dedicated to your needs, we guarantee that your initiatives reach the pinnacle of perfection, attaining the highest standards of quality and precise exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of exceptional services designed to address every facet of your manufacturing journey. Whether it's through precision punching, drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are engineered to handle both intricate and straightforward projects with outstanding excellence and dependability. Entrust your project's aspirations to us and watch as your vision transforms into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the aesthetic appeal and structural durability of your products with our extensive range of surface treatment solutions. From precision painting to exceptional anodizing, robust black oxide, and long-lasting powder coating, we are committed to elevating not only the visual allure but also the structural strength of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and overall charm.
• Heat Treatment: Amplify the performance of your components with our advanced heat treatment techniques, carefully crafted to improve strength, toughness, and wear resistance. Our innovative processes are designed to extend the longevity and functionality of your products, ensuring they excel in any application. Experience the apex of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's pioneering solutions.

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