Wear-Resistant Alloy Steel Products Customized

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and superior quality, proudly celebrated as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within the vibrant Hebei Province of China, our company enjoys an enviable strategic location, a mere 200 kilometers from the dynamic metropolis of Beijing. With an illustrious legacy spanning over three decades, we have expertly carved a prestigious niche as unparalleled leaders in the custom forging industry. We are renowned for our exceptional craftsmanship and unwavering dedication to excellence. Our commitment transcends the mere acquisition of expertise; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring that our production processes remain at the forefront of industrial innovation. This relentless pursuit of progress empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unmatched excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is a venerable craft that bridges the past and present, showcasing its timeless importance in modern metalworking. At the heart of this craft, forging transforms raw metal ingeniously while preserving its vital strength. Skilled artisans employ sophisticated methods such as hammering, rolling, and pressing, accurately molding materials into desired shapes. This intricate process, fueled by intense heat, allows for extraordinary manipulation of metal, unveiling an impressive array of forging techniques, each offering unique benefits.

When evaluating against casting and other metalworking techniques, forging emerges as the premier method for producing components with extraordinary physical properties, characterized by unmatched tensile strength and remarkable cost-effectiveness. The secret to these superior outcomes lies in the proficient handling of the metal's grain structure. By avoiding the melting phase, a combination of percussive and compressive forces is strategically applied to guide the grain structure, aligning it flawlessly with the intended design of the final product. This meticulous process yields components of significantly enhanced strength compared to those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd invites you warmly to explore the unparalleled advantages of forging firsthand. Serving a diverse array of industries, we offer a comprehensive suite of expert forging services, meticulously tailored to meet an extensive range of application needs.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: DISCOVERING HIDDEN SECRETS

Within the expansive world of forging, numerous specialized subtypes flourish, each defined by intricate procedural details. Nevertheless, most forging operations adhere to a fundamental series of steps that secure successful results.

• The success of forging is deeply rooted in the intricately engineered dies that shape and compress metal into specific forms. Selecting the right toolset is crucial for achieving the desired results. Custom die designs are often essential to meet stringent specifications, particularly in large-scale production runs where multiple dies work in perfect harmony to perform tasks such as flattening, forming, and cutting.
• After meticulous planning and precision toolmaking, the transformative journey of metalworking unfolds. Initially, the workpiece or billet is cut to precise dimensions and then heated to the optimal temperature necessary for effective molding.
• At this pivotal stage, forging techniques can diverge significantly. Depending on the chosen method, the heated billet may be placed between dies or into a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature and is shaped using manual hammering techniques to achieve the desired form.
• To achieve the finest results, certain finishing touches may be imperative. For example, some dies generate excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-honored craft perpetually perfected, diverges into two main branches: hot forging and cold forging. Each approach adeptly morphs raw metals into robust, superior-quality items, showcasing the zenith of precision craftsmanship.

Hot forging masterfully heats metal beyond its recrystallization point, reaching an intense 2,300 degrees Fahrenheit. Celebrated for its outstanding energy efficiency in metal molding, this technique benefits from reduced yield strength and enhanced ductility. Furthermore, it skillfully eradicates chemical inconsistencies, ensuring a uniform metal composition throughout the entire forged structure.

Cold forging, on the other hand, artfully reshapes metals at room temperature or slightly elevated conditions, testing their resilience and robustness. Although some metals like high-carbon steel may resist, cold forging is famed for its unparalleled precision, offering exceptional dimensional accuracy, consistency, and an exquisite surface finish. This adaptable method encompasses bending, extruding, cold drawing, and cold heading, utilizing sophisticated machinery and sometimes requiring intermediate annealing.



ADVANTAGES

• The preservation of the metal's intrinsic grain flow significantly enhances the structural integrity of the final product.
• The retention of the metal's inherent strength ensures the creation of durable, long-lasting products that stand the test of time.
• The complete eradication of defects, inclusions, and porosity results in perfectly crafted products.
• Relatively low production costs make it an economical and attractive choice for manufacturers.
• Extraordinary production efficiency and yield, maximizing operational productivity and the effective use of resources.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the way in pioneering innovation, earning acclaim for crafting exceptional hot forging parts and components. These precisely engineered marvels serve an expansive and varied spectrum of industries, from automotive to aerospace, encompassing food dairy, medical, plumbing, mining, petrochemical, electrical, energy, submarine sectors, and beyond. Each of our outstanding products embodies our relentless commitment to achieving unparalleled excellence in both design and functionality.

Hot forging is hailed as the premier method for crafting some of the most robust and durable components within the metal manufacturing domain. Our extensive capabilities span the creation of lightweight parts mere grams in size to the fabrication of hefty components weighing hundreds of kilograms. For parts demanding impeccable surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention ensures every piece not only meets but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving heating metal beyond its recrystallization point. This sophisticated technique reduces flow stress and energy usage, enabling significantly swifter production rates. It simplifies metal shaping and dramatically reduces fracture risks during manufacturing, establishing itself as an invaluable and indispensable method in modern metalworking.

Iron and its alloys are predominantly subjected to hot forging due to two primary factors: Firstly, as work hardening progresses, materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging of these powerful metals is cost-effective, facilitating subsequent heat treatment processes that bolster strength without reliance solely on cold working techniques.

The typical temperature range for hot forging includes: Aluminum (Al) Alloys processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys requiring forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to avert strain hardening during deformation. Once heated, the metal undergoes plastic deformation and is expertly shaped in molds, which may also be heated if necessary. This high-temperature condition enables the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are utilized to prevent oxidation. Known as hot forging, this advanced thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the utmost quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adroitly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, facilitating their easier manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be impossible through other forging methods, expanding design possibilities.
• High precision: Attain exceptional precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with accuracy.
• Cost benefit: Experience reduced production costs and improved material utilization, establishing hot forging as a financially wise and astute choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
• Size: Our versatile offerings range from compact 1-inch parts to substantial 30-inch components. We adeptly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, discover the zenith of precision engineering. Our top-tier machining services are expertly crafted to deliver exceptional accuracy and outstanding professionalism. Each component is engineered to not only meet but exceed the stringent demands of contemporary industry standards. With a team of proficient experts at your disposal, we ensure that your projects achieve the pinnacle of perfection, reaching the ultimate in quality and exact precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive array of premium services meticulously designed to cater to every facet of your manufacturing requirements. Whether through adept punching, precise drilling, careful tapping, seamless bending, or intricate milling, our solutions are designed to handle both complex and straightforward tasks with unparalleled excellence and dependability. Trust us with your project's success and witness your vision seamlessly turned into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual splendor and structural robustness of your products with our comprehensive selection of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and enduring powder coating, we are dedicated to boosting not only the visual allure but also the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and overall appeal.
• Heat Treatment: Augment the performance of your components with our advanced heat treatment techniques, meticulously designed to enhance strength, toughness, and wear resistance. Our state-of-the-art processes aim to extend the longevity and functionality of your products, ensuring they excel in any application. Experience unmatched reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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