Reliable Custom Manufacturing Forgings for Precision Auto Parts

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory proudly stands as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd, nestled in the heart of Botou-a prestigious epicenter of casting and forging excellence in Hebei Province, China. Conveniently located just 200 kilometers from the vibrant cityscape of Beijing, we are perfectly positioned to seamlessly serve both local and international clientele. With a distinguished legacy spanning over thirty years, we embody a rich tradition of unparalleled custom forging artistry. We are not just committed to acquiring external knowledge; our passion drives us to embrace cutting-edge advancements and state-of-the-art machinery. Our unwavering commitment to continuous development and innovation ensures we consistently surpass market expectations. This dedication to satisfaction and excellence sets us apart, establishing new industry standards and delivering unparalleled value to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored and esteemed process, revered since ancient times and continuing to play a pivotal role in the metalworking industry today. At its core, forging is the art of skillfully crafting raw metal while preserving its innate strength and durability. This is accomplished through sophisticated methods such as hammering, rolling, or pressing. By employing high temperatures, the metal undergoes a transformation that offers a myriad of forging techniques, each bringing unique benefits and tailored applications.

Compared to other metalworking methods like casting, forging is unparalleled in creating components with extraordinary physical properties, including superior tensile strength, all achieved cost-effectively. The magic lies in the strategic manipulation of the metal's grain structure. By steering clear of melting, compression or percussion forces expertly guide the grain to align seamlessly with the final product shape. This results in components with enhanced strength, greatly surpassing those made through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the remarkable advantages of forging. We offer a comprehensive suite of professional forging services, meticulously crafted to cater to the varied application demands across an extensive range of industries.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: Dive into the intricate and captivating world of forging. Here, specialized subtypes and advanced techniques come together in a symphony of exceptional craftsmanship.

In the vast universe of forging, a multitude of specialized subtypes flourish, each bearing its own distinctive procedural intricacies. Despite their diversity, most forging operations follow a core sequence of steps, honed to precision for achieving excellence in craftsmanship.

• Crucial to the success of any forging endeavor is the flawless design of dies that shape and compress metal into precise forms. Selecting the right tooling is essential for attaining the envisioned shape. Particularly in large-scale productions, custom die designs become vital, as various dies assume pivotal roles in processes such as flattening, forming, or cutting.
• Once meticulous planning and precision toolmaking are complete, the pivotal phase of metalworking unfolds. Initially, the workpiece, or billet, is precisely cut to the desired dimensions before being heated to a specific temperature, ideal for optimal shaping and molding.
• Here, forging methodologies diverge considerably. Depending on the chosen technique, the heated billet might be placed between dies, compressed within a preformed cavity, or, in the case of cold forging, remain at ambient temperature, undergoing manual hammering to achieve the desired shape.
• To ensure a pristine final product, additional finishing touches might be required. For example, excess material, or flash, from certain dies, may necessitate precise trimming, ensuring a flawless and impeccable result.

COLD FORGING VS HOT FORGING

 

Forging is a time-honored and revered technique that has gracefully evolved into two principal branches: hot forging and cold forging. While each branch executes the transformation of raw metal differently, both result in the creation of robust, high-quality products that endure over time.

Hot forging is an advanced and sophisticated process that involves heating metal beyond its recrystallization temperature to a blazing 2,300 degrees Fahrenheit. This innovative technique is celebrated for reducing the energy required to shape metal by lowering yield strength and increasing ductility. Furthermore, hot forging effectively eradicates chemical inconsistencies, ensuring a uniform and refined metal composition.

Cold forging, conversely, expands the horizons of metal shaping by forming metals at room or slightly elevated temperatures. Although challenging for tough metals like high-carbon steel, cold forging achieves remarkable precision, delivering superior dimensional accuracy, product consistency, and a pristine surface finish. Its versatility shines through techniques such as bending, extruding, cold drawing, and cold heading, although it requires higher-quality equipment and may need intermediate annealing.



ADVANTAGES: Unveiling the Benefits of Forging Techniques

• Preservation of the metal's natural grain flow, maintaining structural integrity and strength of the product.
• Retention of the metal's natural strength, contributing to enhanced durability and long-lasting reliability.
• Elimination of defects, inclusions, and porosity for a superior and flawless quality product.
• Lower production costs, providing an economically efficient manufacturing solution.
• Exceptional production yield and efficiency, maximizing output and meeting high demand effectively.

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, proudly pioneers in the realm of precision engineering, offering an unparalleled range of hot forging parts and components. Each product is meticulously customized, ensuring they meet the extensive and diverse needs of numerous industries. Whether your focus is automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, or beyond, our state-of-the-art solutions epitomize excellence, innovation, and reliability.

Hot forging stands as a crucial technique within the metal manufacturing industry, empowering the creation of durable components. Our expansive expertise enables us to produce an impressive array of parts, from minuscule grams to substantial items weighing hundreds of kilograms. For components requiring distinctive finishes, we offer a comprehensive array of secondary operations, including precision machining and cutting-edge surface treatments. This guarantees each part not only meets but exceeds the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is an advanced and cutting-edge process involving heating metal above its recrystallization point. This transformative method reduces flow stress and energy consumption, resulting in faster production rates, effortless metal shaping, and a significant reduction in fracture risks during manufacturing.

Iron and its alloys predominantly undergo hot forging for compelling reasons: Firstly, resilient materials such as steel and iron experience work hardening, making shaping increasingly challenging. Secondly, hot forging these metals is economically advantageous, permitting subsequent heat treatments that enhance material strength beyond the capabilities of cold working techniques.

Average temperatures for hot forging are as follows: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening. This involves plastically deforming the heated metal and meticulously shaping it within molds, which may also be heated. This elevated-temperature environment allows the creation of more complex shapes than cold forging, enhancing the metal's pliability and versatility.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are utilized to prevent oxidation. This hot forging process maintains the workpiece at an optimal temperature, ensuring the utmost quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This strategy prevents cooling between mold interfaces, optimizing the metal's flow properties and enhancing the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, making them more manageable for manipulation into desired configurations.
• Complex shapes: This process enables the creation of intricate and complex shapes typically unattainable through other forging methods.
• High precision: Achieve remarkable precision in dimensions and surface finishes of forged components, ensuring the highest standards are consistently maintained.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a financially wise choice.
• Enhanced stiffness: This process inherently strengthens materials, endowing the finished products with increased stiffness and durability.
• Size: Our offerings span from compact components as diminutive as 1 inch to substantial creations reaching up to 30 inches, adeptly catering to diverse needs and specifications.
• Weight: We deliver parts ranging from lightweight ounces to robust components surpassing 100 pounds, meticulously tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover an exceptional spectrum of secondary operations tailored to enhance the quality and maximize the functionality of your hot forged components. Our custom-designed heat treatment services are artfully crafted to ensure every piece reaches its zenith in performance and unparalleled durability.

• High Precision Machining: Immerse yourself in the epitome of precision engineering and masterful craftsmanship with our high precision machining services. Our skilled team consistently delivers extraordinary outcomes, turning every project into a testament to our expertise.
• Punching, Drilling, Tapping, Bending, Milling: Explore the vast expanse of our comprehensive manufacturing capabilities. With expertise in precise punching, accurate drilling, flawless tapping, seamless bending, and meticulous milling, we are dedicated to meeting all your diverse manufacturing needs with excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the aesthetic allure and robustness of your products through our extensive selection of surface treatment solutions. Experience the advantages of our expert painting, premium anodizing, resilient black oxide finishing, and durable powder coating, significantly boosting both the visual appeal and longevity of your products.
• Heat Treatment: Unleash the hidden potential of your components with our state-of-the-art heat treatment processes. Specially developed to increase strength, enhance toughness, and improve wear resistance, our services promise that your components are engineered for enduring excellence.

Detailed Photos

 

Product Description