Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions
  • Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions
  • Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions
  • Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions
  • Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions
  • Premium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions
Find Similar Products
  • Overview
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Steel
Heat Treatment
Normalizing
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
Dfxgh
Dfgxhbdfg
Fghdf
Dfghdfgh
Dfghdfg
Dfgh
Dfghfdgh
Dfghdfgh
Sdfghfsg
Sdfgrsth
Ertywrt
Tyjdfgh
Asergadg
Dtrtyhdrht
Aewrtdafg
Rthyrth
Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990
Production Capacity
50000

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Premium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing SolutionsPremium Custom Forged Wheel Spindles for High-Performance Manufacturing Solutions

Botou Casting Machinery Factory stands tall as an exemplar of innovation and excellence, proudly recognized as the esteemed progenitor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou, within the illustrious Hebei Province, China, our company enjoys a strategic position just 200 kilometers from the vibrant hub of Beijing. With an illustrious legacy spanning over 30 years, we have masterfully crafted a reputation as leaders in the custom forging industry. Celebrated for our unmatched craftsmanship and unwavering commitment to excellence, our dedication transcends mere expertise; it embodies a fervent blend of groundbreaking techniques and state-of-the-art machinery. This ensures our production processes remain at the forefront of innovation. This relentless quest for advancement empowers us to consistently exceed market expectations, delivering unparalleled satisfaction and extraordinary excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft, a magnificent blend of historical tradition and cutting-edge metalworking innovation, reflecting its timeless significance. At the heart of this process lies the transformation of raw metal, meticulously preserving its robust integrity. Skilled artisans harness advanced techniques such as hammering, rolling, and pressing to flawlessly shape materials with precision. This sophisticated process, fueled by intense heat, allows for masterful metal manipulation, displaying an eclectic array of forging methods, each offering unique benefits and applications.

When compared to casting and other metalworking methods, forging stands as the quintessential technique for creating components with superior physical characteristics, marked by unparalleled tensile strength and exceptional cost efficiency. The secret to these extraordinary results is the meticulous management of the metal's grain structure. By expertly avoiding melting, the process applies a harmonious blend of percussive and compressive forces to align the grain structure perfectly with the final product's design. This meticulous approach produces components with significantly greater strength than those achieved through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the unparalleled benefits of forging. We serve a diverse range of industries with our comprehensive suite of expert forging services, meticulously crafted to meet an extensive array of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS OF EXCELLENCE

Within the expansive realm of forging, numerous specialized subtypes thrive, each distinguished by intricate process details. Despite this diversity, the majority of forging operations adhere to a fundamental series of steps that consistently guarantee successful outcomes.

  • The success of forging is rooted in expertly engineered dies that shape and compress metal into well-defined forms. Selecting the right tooling is crucial to achieving the intended results. Custom die designs are often indispensable to meet stringent specifications, especially in large-scale production scenarios where multiple dies meticulously coordinate tasks such as flattening, forming, and cutting.
  • Following meticulous planning and precise toolmaking, the transformation in metalworking begins. The process initiates with cutting the workpiece, or billet, to exact dimensions and then heating it to the precise temperature necessary for effective molding and shaping.
  • At this critical juncture, forging techniques can vary widely. Depending on the chosen method, the heated billet may be placed between dies or inserted into a preformed cavity to undergo compression. Conversely, in cold forging, the billet remains at room temperature and is crafted through manual hammering techniques to attain the desired form.
  • To ensure optimal results, certain finishing touches may be indispensable. For instance, some dies create excess material known as flashing, which must be meticulously trimmed to guarantee a flawlessly finished product.
COLD FORGING VS HOT FORGING

 

Forging stands as a testament to the ingenious evolution of craftsmanship, branching into two core methodologies: hot forging and cold forging. Each of these artful techniques possesses the capability to metamorphose raw metals into exceptional, durable creations, epitomizing the pinnacle of metalworking precision and artistic flair.

Hot forging is an intricate artistry where metals are gently coaxed to temperatures that rise above their recrystallization point, an intense 2,300 degrees Fahrenheit. This venerable technique is celebrated for its stellar energy efficiency, facilitated by reduced yield strength and enhanced ductility. It meticulously expunges chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the entire forged masterpiece.

Cold forging, alternatively, skillfully reshapes metals at room temperature or marginally above, pushing the limits of their strength and resilience. While metals like high-carbon steel may pose a challenge, cold forging is revered for its unmatched precision, achieving remarkable dimensional accuracy, uniformity, and a refined surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, utilizing advanced machinery and sometimes requiring intermediate annealing.



ADVANTAGES

  • Preservation of the metal's intrinsic grain structure, substantially enhancing the structural integrity of the final product.
  • Retention of the metal's natural strength, ensuring products remain robust, durable, and enduring.
  • Meticulous elimination of flaws, inclusions, and porosity, resulting in flawlessly crafted, impeccable products.
  • Lower production costs that present an enticing, cost-effective option for manufacturers.
  • Impressive production efficiency and yield, optimizing operational productivity and maximizing resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of the industry with unparalleled innovation. We are celebrated for creating top-tier hot forging components that serve a vast array of sectors, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine industries, and beyond. Each of our exquisite products embodies our unwavering dedication to excellence, seamlessly merging sophisticated design with exceptional functionality.

Hot forging is heralded as the premier method for producing the most robust and durable components in metal manufacturing. Our extensive capabilities range from crafting featherweight parts weighing mere grams to forming hefty pieces weighing hundreds of kilograms. For elements requiring superior surface finishes, we offer a comprehensive suite of secondary operations, including precise machining and advanced finishing techniques. This rigorous attention to detail ensures every piece not only meets but exceeds the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a transformative process that involves heating metal beyond its recrystallization point. This cutting-edge technique reduces flow stress and energy consumption, significantly accelerating production rates. By easing metal shaping and minimizing fracture risks dramatically, it is an invaluable method in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons: Firstly, as work hardening progresses, these mighty materials, including steel and iron, become increasingly resistant to shaping. Secondly, hot forging these robust metals proves economically beneficial, paving the way for subsequent heat treatment processes that enhance strength without relying solely on cold working techniques.

The standard temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures between 700°C (1,292°F) and 800°C (1,472°F); Steel can be expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and skillfully shaped in molds that may also be heated as necessary. This high-temperature condition allows for the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this advanced thermal process scrupulously maintains the workpiece at an optimal temperature throughout, ensuring exceptional quality and the structural integrity of the final product.

Maintaining the workpiece's temperature is efficiently accomplished by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging bestows metals with heightened ductility, allowing them to be shaped and formed with remarkable ease and flexibility.
  • Complex shapes: The process facilitates the crafting of sophisticated and intricate shapes that may be unattainable through other forging methods, thus expanding design possibilities.
  • High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, consistently meeting the most stringent and exacting standards with accuracy.
  • Cost benefit: Benefit from reduced production costs and enhanced material utilization, establishing hot forging as a financially prudent choice for manufacturing needs.
  • Enhanced stiffness: The process inherently enhances material stiffness, imparting greater durability and reliability to finished products, ensuring long-lasting performance.
  • Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High Precision Machining: Entrust your projects to Botou Casting Machinery Processing Co., Ltd, where we redefine precision engineering. Our premium machining services are expertly designed to achieve not just accuracy, but a new standard of excellence that effortlessly surpasses the rigorous expectations of today's industry benchmarks. Let our team of seasoned specialists elevate your projects, ensuring they attain an unparalleled level of quality and meticulous precision that speaks volumes about your commitment to perfection.
  • Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of elite services tailored to meet all your manufacturing needs with finesse. Our expertise spans from expert punching and precise drilling to meticulous tapping, seamless bending, and intricate milling. Each service is crafted to manage both complex and straightforward tasks with exceptional skill and reliability. Trust us to bring your project to fruition, transforming your vision into a reality characterized by unmatched craftsmanship and detail.
  • Painting, Anodizing, Black Oxide, Powder Coating: Elevate the visual appeal and structural strength of your products through our diverse array of surface treatment options. Whether through expert painting, optimal anodizing, resilient black oxide, or lasting powder coating, we promise to enhance not only the aesthetic allure but also the fundamental integrity of your components. With Botou Casting Machinery Processing Co., Ltd, experience a dramatic improvement in your product's performance and captivating visual presentation.
  • Heat Treatment: Elevate the performance and longevity of your components with our cutting-edge heat treatment processes, precisely engineered to boost strength, toughness, and wear resistance. These avant-garde techniques are crafted to prolong the lifespan and functionality of your products, ensuring they excel across all applications. Embrace the epitome of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative heat treatment solutions, setting new standards for excellence.
Detailed Photos

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