Innovative Forging Products Solutions for Reliable Global Distribution Today

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, a revered and enduring craft, shines as a timeless icon of excellence within the modern metalworking industry. This esteemed process gracefully transforms raw metal while it remains in a solid state, skillfully utilizing techniques such as hammering, rolling, or pressing. By expertly employing high temperatures, forging artisans adeptly mold the metal into desired shapes, each method bestowing unique benefits. These refined methodologies not only protect the metal's structural integrity but also significantly enhance its versatility, making it ideal for a vast range of applications.

In the realm of metalworking, forging stands unrivaled, celebrated for creating components with extraordinary physical properties, notably unmatched tensile strength, all achieved with exceptional cost-efficiency. This superior quality is derived from the expert manipulation of the metal's natural grain structure. Unlike casting or machining, forging uses controlled percussive or compressive forces to meticulously align the grain with the product's contours, resulting in components that are markedly stronger than those produced through machining or casting.

Unlock the transformative power of forging with Botou Casting Machinery Processing Co., Ltd. We are committed to serving a wide spectrum of industries, offering an expansive range of expert forging services meticulously tailored to meet diverse application needs. Experience the precision and durability that our specialized techniques bring to your projects.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS

Within the extensive realm of forging, a diverse array of specialized subtypes flourishes, each characterized by its distinct procedural complexities. Despite these variations, most forging operations adhere to a fundamental sequence of steps, ensuring consistency and precision throughout the process.

• The artistry of forging hinges on the use of intricately crafted dies, which shape and compress metal to achieve the desired forms. Selecting the perfect toolset is crucial for obtaining the precise shape required. Custom die designs often become essential to meet rigorous specifications, especially in large-scale production runs where multiple dies work together to flatten, form, or cut the metal.
• Once meticulous planning and the creation of precise tools are complete, the metalworking journey begins. The initial workpiece, known as a billet, is precisely cut to the required dimensions and then heated to an optimal temperature for shaping.
• At this stage, forging techniques reveal significant variations. Depending on the chosen method, the heated billet may be placed between specially designed dies or set within a pre-shaped cavity for compression. In contrast, during cold forging, the billet remains at room temperature and is manually hammered into the desired shape.
• To ensure a flawless finish, certain final refinements may be necessary. For instance, some dies might produce excess material known as flashing, which must be meticulously trimmed away to achieve a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, a distinguished art of craftsmanship, has gracefully evolved over centuries into two distinct methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, opening up a world of manufacturing possibilities and innovations.

Hot forging is a captivating and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This celebrated technique efficiently reduces the energy needed to shape metal, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously eradicates chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's overall integrity.

Cold forging, on the other hand, boldly shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although strong metals like high-carbon steel may initially offer resistance, cold forging excels in delivering unparalleled precision with outstanding dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines with techniques such as bending, extruding, cold drawing, and cold heading, though these might require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the product's performance to unparalleled levels.
• Maintains the inherent strength of the metal, ensuring durability and reliability across a vast array of demanding applications.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability.
• Relatively low production costs, providing economic efficiency and unmatched cost-effectiveness throughout manufacturing.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring robust performance across all sectors.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are passionately committed to delivering exceptional hot forging parts and components that effortlessly cater to a diverse array of industries. Our expertly crafted products serve a wide range of applications, spanning automotive, food and dairy, machinery, medical, plumbing, and watering sectors. Moreover, our proficiency extends to industries like mining, petrochemical, electrical, energy, aerospace, and submarine. Every product we create is a reflection of our meticulous engineering and unwavering dedication to superior quality.

Hot forging epitomizes the pinnacle of methods for producing some of the metal industry's most durable components. Our extensive capabilities empower us to manufacture everything from lightweight parts weighing just a few grams to substantial components weighing hundreds of kilograms. For parts requiring distinctive surface finishes, we provide a comprehensive range of secondary operations, including precision machining and advanced surface finishing, ensuring that each piece exceeds the highest quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metals are heated beyond their recrystallization threshold. This critical stage markedly reduces flow stress and energy consumption, accelerating production speed. It enhances the metal shaping process while significantly minimizing fracture risks during manufacturing.

Iron and its alloys are predominantly selected for hot forging due to two primary reasons: Firstly, as work hardening advances, these robust materials such as steel and iron become increasingly resistant to deformation. Secondly, the economical aspect of hot forging these metals facilitates subsequent heat treatment processes that enhance material strength without solely relying on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The process involves plastically deforming the heated metal and shaping it within heated molds. This high-temperature environment allows for the creation of more complex shapes than cold forging, as the metal becomes more malleable.

For superalloys, which inherently possess less ductility, specialized techniques like isothermal forging are utilized to prevent oxidation. Known as hot forging, this thermal method maintains the workpiece at an optimal temperature throughout, guaranteeing superior quality and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold near or slightly below the workpiece's temperature. This approach eliminates cooling at the mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, permitting seamless transformation into desired shapes.
• Complex shapes: This process facilitates the creation of intricate and sophisticated shapes that may be unattainable through other forging techniques.
• High precision: Experience extraordinary precision in dimensions and surface finishes of forged components, meeting the most stringent standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, rendering hot forging an economically savvy choice.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, addressing a wide variety of needs and specifications.
• Weight: We manufacture parts ranging from light ounces to robust components exceeding 100 pounds, meticulously tailored to your precise requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Harness the extraordinary potential of your components with our extensive array of secondary operations and bespoke heat treatment services. Our processes are engineered with precision, delivering enhanced performance and unmatched durability. Tailored to meet your exact specifications, we ensure peak performance and reliability for every application.

• High Precision Machining: Step into the realm of exceptional precision and craftsmanship with our high precision machining services. Each component is crafted with unparalleled attention to detail, ensuring that your expectations are not just met, but exceeded. We promise superior quality and unparalleled satisfaction every single time, making it the epitome of fine machining.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of manufacturing solutions, featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. Designed to meet your diverse manufacturing needs with outstanding precision and excellence, our services ensure that every project benefits from our expert craftsmanship.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the beauty and durability of your products with our extensive range of surface treatment solutions. Revel in the advantages of our expert painting, premium anodizing, resilient black oxide, and enduring powder coating. Every treatment is meticulously crafted to augment both the aesthetic appeal and robust resilience of your products.
• Heat Treatment: Unlock the full potential of your components with our sophisticated heat treatment processes. Engineered to optimize performance, increase strength, and significantly extend the lifespan of your components, our cutting-edge techniques ensure exceptional strength, toughness, and wear resistance, setting your products apart in terms of reliability and endurance.

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