Efficient Metal Forging Products for Reliable Global Distribution Solutions

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs: Experience the pinnacle of precision with our expertly engineered metal forging solutions. Tailored to meet the diverse needs of global distribution, our products ensure dependability and superior performance.
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, an esteemed craft steeped in rich tradition, continues to illuminate the metalworking industry with its unparalleled excellence. This revered process exquisitely metamorphoses raw metal in its solid state through the refined artistry of hammering, rolling, or pressing. By skillfully employing elevated temperatures, forging artisans gracefully mold metal into desired forms, each offering a unique set of advantages. These sophisticated methodologies not only preserve the metal's structural integrity but also enhance its adaptability for an extensive array of applications.

In the realm of metalworking, forging holds a revered position, lauded for its ability to yield components with exceptional physical attributes, most notably its unparalleled tensile strength, achieved with remarkable cost-effectiveness. This superior quality results from the expert manipulation of the metal's natural grain structure. Unlike casting or machining, forging utilizes controlled percussive or compressive forces to align the grain meticulously with the product's contours. This process results in components that possess significantly greater strength compared to those produced through machining or casting techniques.

Unlock the transformative power of forging with Botou Casting Machinery Processing Co., Ltd. We are unwavering in our commitment to serving a vast range of industries, offering a comprehensive suite of specialized forging services, meticulously crafted to address diverse application requirements. Experience the precision and strength that our expert forging techniques will bring to your projects.

AN IN-DEPTH JOURNEY THROUGH THE FORGING PROCESS

Within the expansive landscape of forging, a fascinating array of specialized subtypes thrives, each marked by its distinct procedural intricacies. However, most forging endeavors adhere to a fundamental sequence of steps, ensuring consistency and precision throughout the process.

• The art of forging depends on the use of intricately designed dies to mold and compress metal into the desired forms. Choosing the perfect toolset is crucial for attaining the exact shape required. In large-scale production runs, custom die designs often become essential to meet stringent specifications, with multiple dies working in harmony to flatten, form, or cut the metal.
• Following meticulous planning and the creation of precision tools, the metalworking journey commences. The initial workpiece, known as a billet, is carefully cut to the requisite dimensions and then heated to a temperature optimized for shaping, setting the stage for the forging process.
• At this stage, forging techniques unfold in diverse variations. Depending on the method chosen, the heated billet may be placed between dies or set within a pre-shaped cavity for compression. Alternatively, in cold forging, the billet is maintained at room temperature and manually hammered to achieve the desired configuration.
• To ensure an impeccable finish, certain final refinements may be necessary. For instance, some dies may produce excess material known as flashing, which must be meticulously trimmed away to achieve a flawless final product, embodying perfection.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This technique is celebrated for its remarkable efficiency in reducing the energy required to shape metal, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although strong metals like high-carbon steel may initially offer resistance, cold forging excels in delivering unparalleled precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through with techniques such as bending, extruding, cold drawing, and cold heading, albeit these might require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• By preserving the natural grain flow of the metal, cold and hot forging ensure unparalleled structural integrity and amplify the performance of the final product, elevating it to unmatched levels, thus setting a new benchmark in manufacturing excellence.
• Both forging techniques maintain the metal's inherent strength, ensuring exceptional durability and reliability across a vast range of demanding applications, thereby making them indispensable to industries requiring robust, long-lasting solutions.
• By eradicating defects, eliminating inclusions, and minimizing porosity, these forging processes result in top-tier products of exceptional quality, ensuring unwavering reliability and setting the standard for excellence in metal manufacturing.
• With relatively low production costs, these methods offer economic efficiency, providing unparalleled cost-effectiveness throughout the manufacturing process and empowering businesses with competitive advantages in market dynamics.
• Experience exceptional production yield and efficiency as our forging techniques optimize output, guaranteeing a steady supply of high-quality components. This ensures robust performance across all sectors, establishing a reliable pathway to consistent manufacturing success.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are passionately committed to delivering superior hot forging parts and components that flawlessly cater to a diverse range of industries. Our expertly crafted products boast a wide array of applications, including the automotive, food dairy, machinery, medical, plumbing, and watering sectors. Our prowess further extends to sectors such as mining, petrochemical, electrical, energy, aerospace, and submarine, among others. Each product we produce is a reflection of our meticulous design process and our unwavering dedication to exceptional quality.

Hot forging stands at the pinnacle of methods for creating the metal industry's most resilient components. Our extensive capabilities empower us to produce everything from ultra-light parts weighing mere grams to substantial components weighing several hundred kilograms. For parts requiring distinct surface finishes, we offer an impressive array of secondary operations, including precision machining and sophisticated surface finishing, ensuring each piece adheres to the highest quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metals are heated beyond their recrystallization temperature. This crucial stage drastically reduces flow stress and energy consumption, facilitating a faster production tempo. It enhances the metal shaping process and significantly minimizes the risks of fractures during manufacturing.

Iron and its alloys are primarily chosen for hot forging due to two key reasons: Firstly, as work hardening progresses, these robust materials like steel and iron become increasingly resistant to deformation. Secondly, the cost-effectiveness of hot forging these metals aids in subsequent heat treatment processes that enhance material strength without solely depending on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avoid strain hardening during deformation. This method involves the plastic deformation of heated metals which are then shaped within heated molds. The high-temperature conditions enable the crafting of more complex shapes than cold forging, due to the enhanced pliability of the metal.

For superalloys, which naturally possess limited ductility, specialized techniques such as isothermal forging are utilized to prevent oxidation. This thermal technique, known as hot forging, maintains the workpiece at an optimal temperature throughout, ensuring the superiority and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold close to, or slightly below, the workpiece's temperature. This approach eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, enabling effortless manipulation into desired forms.
• Complex shapes: This process permits the creation of intricate and sophisticated shapes unattainable by other forging techniques.
• High precision: Experience extraordinary precision in the dimensions and surface finishes of forged components, meeting the strictest standards.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a highly cost-effective option.
• Enhanced stiffness: The process inherently fortifies materials, endowing the final products with greater stiffness and durability.
• Size: Our products span from compact 1-inch parts to substantial 30-inch components, catering to a wide spectrum of needs and specifications.
• Weight: We craft parts ranging from light ounces to robust components exceeding 100 pounds, meticulously customized to your exact specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the unparalleled potential of your components and achieve peak performance with our extensive suite of secondary operations and bespoke heat treatment services. Each process is meticulously engineered to deliver enhanced performance, remarkable strength, and unmatched durability. Tailored with precision to meet your exact specifications, our services ensure your components perform optimally in any application.

• High Precision Machining: Experience the pinnacle of precision and craftsmanship with our exceptional high precision machining services. Every component is crafted with meticulous attention to detail, ensuring not only that expectations are met but are consistently exceeded. We promise superior quality and unparalleled satisfaction every single time, setting a new standard in the industry.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are specifically designed to cater to your diverse manufacturing needs with precision and exceptional excellence, providing robust, reliable, and efficient solutions tailored to your specifications.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our extensive range of surface treatment solutions. Enjoy the unparalleled advantages of our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating. These services are intelligently crafted to enhance both beauty and resilience, ensuring your products stand out and endure for years.
• Heat Treatment: Unleash the full potential of your components with our state-of-the-art heat treatment processes. Our innovative techniques are designed to optimize performance, increase strength, and significantly extend the life of your components. Ensure that your products achieve exceptional strength, toughness, and wear resistance, meeting the highest standards of quality and reliability.

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