Customization: | Available |
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Processing Object: | Metal |
Molding Style: | Casting |
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Guardrail brackets are an indispensable component of road safety, meticulously designed to provide a formidable barrier between vehicles and obstacles such as trees, buildings, and other vehicles. Typically constructed from robust steel, these brackets are strategically installed along roads and highways to prevent vehicles from veering off course, thereby mitigating accident risks and enhancing safety.
Guardrail brackets serve as one of the main supporting safety devices of guardrails, strategically installed at perilous corners and hazardous sections of roads to ensure driver and passenger safety. Typically constructed from high-strength aluminum alloy, stainless steel, or iron, these brackets are mounted roadside to steadfastly support and secure the guardrail. They can be installed on the road surface or embedded in the ground, fixed using screws or anchor bolts, ensuring a resilient and reliable safety barrier.
Guardrail brackets play a pivotal role in road safety by effectively preventing accidents. When a vehicle collides with a guardrail, the structure absorbs the collision's impact, significantly reducing accident severity. Without these brackets, the guardrail would lack the fortitude to withstand a collision's forces, potentially allowing vehicles to veer off the road and cause more serious incidents.
There are several types of guardrail brackets, each engineered for a specific purpose, tailored to meet diverse road safety needs:
1. Standard Guardrail Bracket - This is the most ubiquitous type of guardrail bracket, utilized to attach a guardrail to a post or other supporting structure, providing foundational stability.
2. End Terminal Guardrail Bracket - Designed for the terminus of a guardrail, this bracket ensures a smooth transition between the guardrail and the road's end, enhancing safety and functionality.
3. Bridge Rail Bracket - Specifically crafted to attach guardrails to bridge rails, ensuring safety in elevated or transitional road sections.
4. Median Barrier Bracket - Employed to secure guardrails to median barriers, these brackets are vital for maintaining lane integrity and preventing cross-median incidents.
5. Cable Barrier Bracket - Designed to attach guardrails to cable barriers, offering flexibility and strength in areas requiring dynamic impact resistance.
The material of our cast iron fence support is a meticulously crafted blend, utilizing cast iron with a carbon content of 2.5% ~ 3.5%, and incorporating 1% ~ 3% silicon, alongside manganese, phosphorus, sulfur, nickel, chromium, molybdenum, aluminum, copper, boron, vanadium, and other elements. Subjected to high-temperature melting, this process forms ductile iron. The graphite within is spherical, forming what is known as nodular iron. This material breaks into a silver-gray, sand-molded, cast, semi-finished, sandblasted, and spray-painted cast steel product. It boasts heat-resistant, wear-resistant, and high-strength properties. Our bridge guardrail support offers bright color, smooth exterior, strong corrosion resistance, non-fading, non-cracking, and non-brittle characteristics, making it both highly decorative and functional. It plays a crucial role in both road safety and beautification, offering a wide array of applications.
A Comparative Analysis of Cast Aluminum vs. Iron Guardrails: Unveiling the Differences. In terms of anti-corrosion prowess, aluminum balustrades truly shine with their remarkable rust-free and color-retention properties, offering robust corrosion resistance. In contrast, iron balustrades, despite their charm, tend to rust when exposed to the elements. When considering weight, aluminum balustrades are solid and robust, providing a stable presence, whereas iron balustrades present a lighter and more adaptable alternative. Finally, price differentiation: aluminum balustrades stand at a premium, reflecting their enhanced features.
Guardrail Brackets: Our Expertise in Surface Protection. At Botou Casting Machinery Processing Co., Ltd, we predominantly produce guardrail brackets with meticulous paint or powder coating finishes to ensure outstanding protection against rust. This innovative approach not only enhances the longevity of the product but also delivers cost savings to our valued clients. The blue color remains a popular choice in various projects, although we customize each hue meticulously to align perfectly with customer preferences and specifications.
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
For centuries, the art of forging has reigned supreme in the realm of metalworking, celebrated for its unmatched efficiency and effectiveness. This ageless craft expertly transforms raw metal without the need for melting, maintaining its solid form. Seasoned artisans wield techniques such as hammering, rolling, or pressing to shape metal with precision. While each forging method has its unique advantages, they all adhere to the core principle of heating metal to elevated temperatures, thereby facilitating seamless and precise shaping.
In the world of metalworking, forging shines brightly when compared to other methods like casting, offering components with exceptional physical attributes, such as remarkable tensile strength and cost-effectiveness. These advantages arise from the enhancement of the metal's grain structure. Forging, which cleverly sidesteps the melting phase, employs percussive or compressive forces to guide the grain to mirror the flow of the final piece. This meticulous process results in components that are significantly stronger and more resilient than those formed through machining or casting methods.
CMC Forge takes pride in delivering these remarkable forging benefits to a diverse range of industries. Our extensive suite of expert forging services is carefully tailored to meet the varied needs of different applications, ensuring excellence and precision in every product we craft.
THE INTRICATE FORGING PROCESS
The forging process unfolds through an array of specialized subtypes, each introducing variations to the steps of product shaping. Despite these differences, most forging techniques align with a universal framework that guides the craft to its magnificent results.
Material | Characteristics | Application |
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Stainless Steel | Corrosion-resistant |
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Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
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HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
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Aluminum | Good strength-to-weight ratio Readily forged |
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Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
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Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
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Titanium | High strength Low density Excellent corrosion resistance |
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