Quality Metal Forging Manufacturers Providing Innovative Forging Solutions

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly illuminates the path of innovation and quality, revered as the prestigious forebear of Cangzhou Metallic Crafts Co., Ltd. Exquisitely positioned in the industrial core of Botou, Hebei Province, China, our company benefits from a prime location just 200 kilometers from the vibrant city of Beijing. With a rich legacy stretching over thirty years, our esteemed status as trailblazers in the custom forging industry is fortified by our extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery Factory, our expertise is not merely acquired; it is passionately infused with pioneering techniques and the most advanced machinery. Our production processes are the embodiment of innovation, consistently surpassing market expectations. We are unwavering in our quest for progress, delivering impeccable satisfaction and unparalleled excellence to our esteemed clients, thereby cementing our status as an industry leader.

A GUIDE TO FORGING PARTS

Forging, a revered craft with ancient roots, seamlessly intertwines with modern metalworking to highlight its unmatched importance. At its core, forging is a creative art that meticulously reshapes raw metal while maintaining its robust nature. Talented artisans wield advanced techniques like hammering, rolling, and pressing to expertly sculpt materials. Driven by intense heat, this sophisticated process enables adept manipulation of metal, unveiling a remarkable spectrum of forging methods, each offering distinct advantages.

In the dynamic world of metalworking, forging stands out as the superior method for producing components with unmatched physical properties, including extraordinary tensile strength and remarkable cost-effectiveness. This strength derives from adept management of the metal's grain structure. Unlike casting or machining, forging refrains from melting the metal, instead utilizing a combination of percussive and compressive forces to align the grain structure perfectly with the design of the finished product. This careful process results in components with exceptional strength compared to those crafted through machining or casting.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to explore the unmatched benefits of forging firsthand. We proudly serve a variety of industries with our full suite of expert forging services, thoughtfully designed to meet a comprehensive range of application needs.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

The vast realm of forging encompasses numerous specialized subtypes, each characterized by intricate process details. Nevertheless, most forging operations adhere to a foundational series of steps ensuring successful outcomes.

• The success of forging is intricately linked to the expertly engineered dies that shape and compress metal into specific forms. Choosing the correct toolset is crucial for achieving the desired outcome. Custom die designs are often necessary to meet stringent specifications, especially in large-scale production runs where multiple dies precisely coordinate tasks like flattening, forming, and cutting.
• With meticulous planning and precision toolmaking complete, the metalworking transformation begins. Initially, the workpiece, known as a billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding.
• At this critical stage, forging techniques can diverge significantly. Based on the chosen method, the heated billet may be positioned between dies or placed within a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• To attain optimal results, certain finishing touches might be necessary. For instance, some dies create excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-honored art and a cornerstone of human development, is elegantly categorized into two prestigious techniques: hot forging and cold forging. Both methods masterfully transform raw metals into enduring, high-quality marvels of engineering, epitomizing the pinnacle of precision craftsmanship.

Hot forging is a sophisticated process that involves heating metal beyond its recrystallization point, achieving temperatures as soaring as 2,300 degrees Fahrenheit. This method is acclaimed for its outstanding energy efficiency when shaping metals, due to reduced yield strength and improved ductility. Additionally, it skillfully eliminates any chemical discrepancies, ensuring a uniform and flawless metal composition throughout the forged piece.

Cold forging, conversely, expertly reforms metal at room temperature or just above, challenging the material's durability and resilience. Although it may confront hurdles with tougher metals like high-carbon steel, cold forging is esteemed for its unparalleled precision, offering superb dimensional accuracy, consistency, and a stunning surface finish. This multifaceted process includes bending, extruding, cold drawing, and cold heading, requiring advanced machinery and occasionally intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, remarkably boosting the structural integrity and strength of the final product.
• Retention of the metal's inherent strength, guaranteeing robust, long-lasting products that endure through time.
• Impeccable elimination of defects, inclusions, and porosity, resulting in meticulously crafted and perfected products.
• Relatively low production costs, rendering it a highly cost-efficient and appealing choice for manufacturers.
• Outstanding production efficiency and yield, optimizing operational output and resource utilization for peak performance.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of innovation, renowned for crafting extraordinary hot forging parts and components. These meticulously engineered marvels cater to a diverse array of industries, spanning from automotive and food dairy to machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each product is a testament to our unwavering dedication to excellence, showcasing unmatched design and functionality.

Hot forging is celebrated as a premier method for creating some of the toughest and most robust components within the metal manufacturing industry. Our expansive capabilities allow us to craft everything from lightweight pieces weighing mere grams to hefty components reaching hundreds of kilograms. For parts requiring exquisite surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This attention to detail ensures that each piece not only meets but surpasses the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metal beyond its recrystallization point. This cutting-edge method reduces flow stress and energy consumption, enabling significantly faster production rates. It simplifies metal shaping and dramatically minimizes fracture risks during manufacturing, making it an indispensable method in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons: First, as work hardening progresses, robust materials like steel and iron become increasingly resistant to shaping. Second, hot forging these formidable metals is cost-effective, paving the way for subsequent heat treatment that enhances strength without relying solely on cold working techniques.

The typical temperature range for hot forging includes: Aluminum (Al) Alloys processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to avoid strain hardening during deformation. Once adequately heated, the metal is plastically deformed and expertly shaped in molds, which may also be heated when necessary. This high-temperature condition allows for the creation of intricate and complex shapes compared to cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are less malleable, specialized techniques like isothermal forging are used to prevent oxidation. Also known as hot forging, this sophisticated thermal process maintains the workpiece at an optimal temperature, ensuring superior quality and structural integrity in the final product.

Maintaining the workpiece's temperature is skillfully achieved by heating the mold to a temperature near or slightly below that of the workpiece. This practice eliminates cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, facilitating their effortless manipulation into desired shapes and forms.
• Complex shapes: This process supports the creation of intricate and complex shapes that might be unattainable through other forging methods, thereby expanding design possibilities.
• High precision: Achieve remarkable precision in dimensions and surface finishes of forged components, consistently meeting strict and exacting standards with sharp precision.
• Cost benefit: Experience reduced production costs and improved material utilization, establishing hot forging as a financially savvy choice for manufacturing needs.
• Enhanced stiffness: The process naturally fortifies materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
• Size: Our versatile products range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs, providing solutions meticulously tailored to your specific requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Discover the apex of precision with Botou Casting Machinery Processing Co., Ltd. Our advanced machining services are sculpted with unparalleled attention to detail, ensuring unmatched accuracy and exceptional professionalism. Each piece is meticulously engineered to exceed even the highest industry standards. Supported by a team of seasoned professionals, we promise to elevate your projects to superior excellence, embodying the epitome of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Dive into our all-encompassing array of premier services, specifically customized to fulfill every manufacturing need. Whether you require expert punching, precise drilling, exact tapping, seamless bending, or detailed milling, our solutions are crafted to execute both intricate and routine operations with remarkable precision and unwavering dependability. Count on us to turn your project vision into a successful reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the visual elegance and structural resilience of your products with our diverse surface treatment offerings. From masterful painting to superior-quality anodizing, durable black oxide, and lasting powder coating, we are committed to enhancing both the aesthetic and structural prowess of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly improve your product's performance and visual appeal.
• Heat Treatment: Unlock the full potential of your components with our advanced heat treatment techniques, designed to significantly boost strength, durability, and resistance to wear. Our sophisticated processes are meticulously crafted to extend the life and capabilities of your products, ensuring they not only meet but surpass expectations in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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