Brass Spare Parts Manufacturing Factory with Professional Custom Services

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as an emblem of industrial brilliance nestled in the bustling heart of Botou. This city is renowned as a pivotal casting and forging epicenter within the Hebei Province, China, and enjoys an advantageous proximity, merely 200 kilometers away from the vibrant metropolis of Beijing. With a venerable legacy that spans over three decades in the niche of bespoke forging, we personify the rich tradition and pioneering spirit of forging excellence. Our unwavering dedication transcends mere external knowledge acquisition; we passionately integrate state-of-the-art methodologies and the most advanced machinery available. Our relentless commitment to ongoing development and innovation ensures that we not only satisfy but consistently exceed the evolving demands of the market. We are wholeheartedly devoted to delivering unparalleled satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, a revered technique that bridges the past and present, continues to hold its illustrious place in today's metalworking landscape. This art form masterfully transforms raw metal, maintaining its integrity through precise hammering, rolling, or pressing. With the finesse of high-temperature craftsmanship, metal is sculpted into varied forms, each method offering unique advantages and benefits.

In the realm of metalworking, forging reigns supreme as the benchmark for crafting components with exceptional physical attributes, such as unparalleled tensile strength, all while maintaining cost efficiency. The secret of these superior qualities lies in the strategic manipulation of the metal's grain structure. By eschewing melting, the process employs targeted percussive or compressive forces to guide the grain, allowing it to perfectly mimic the contours of the final product. This results in components with significantly enhanced durability compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd invites you to unlock the manifold advantages of forging. Our company serves a diverse array of industries, offering a comprehensive suite of expert forging services tailored to meet a wide range of application needs.

AN IN-DEPTH JOURNEY THROUGH THE FORGING PROCESS

Within the expansive field of forging, a variety of specialized subtypes exist, each with unique procedural intricacies. Despite these differences, the majority of forging operations follow a fundamental series of steps.

• The triumph of forging is contingent upon meticulously designed dies that shape and compress metal into the intended forms. Choosing the perfect toolset is essential for achieving the desired outcome. Frequently, custom die designs are required to meet stringent specifications, especially for large-scale production runs where multiple dies work in harmony for tasks like flattening, forming, or cutting.
• With thorough planning and precision toolmaking complete, the transformative phase of metalworking commences. Initially, the workpiece, or billet, is tailored to the required dimensions. It is then heated to the optimal temperature for molding.
• At this juncture, forging methodologies diverge significantly. Depending on the chosen process, the heated billet may be placed between dies or within a preformed cavity for compression. Alternatively, in cold forging, the billet is kept at room temperature and manually hammered into the desired shape.
• To achieve an impeccable finish, some final refinements may be necessary. For example, certain dies produce surplus material, known as flashing, which must be delicately trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging is a revered and ancient craft that has elegantly evolved over hundreds of years, culminating in two distinct methodologies: the traditional hot forging and the innovative cold forging. Each of these extraordinary techniques, with its own meticulous processes, masterfully transforms raw metal into strong, premium-quality products, paving the way for limitless manufacturing opportunities.

Hot forging is a captivating process that involves raising the temperature of metal beyond its recrystallization point, sometimes soaring to an intense 2,300 degrees Fahrenheit. This method is celebrated for its ability to reduce the energy needed to mold metal, thanks to the lower yield strength and enhanced ductility. Furthermore, hot forging skillfully eradicates chemical flaws, ensuring a uniformly flawless metal composition, thereby boosting the overall integrity of the material.

Conversely, cold forging boldly molds the robust nature of metals at room or slightly elevated temperatures. Though formidable metals like high-carbon steel might resist due to their sheer strength, cold forging succeeds in delivering remarkable precision, exceptional dimensional accuracy, uniformity, and a pristine surface finish. This method's versatility shines through techniques such as bending, extruding, cold drawing, and cold heading, though these may require more sophisticated equipment and periodic intermediate annealing to achieve optimal results.



ADVANTAGES

• Preserve the intrinsic grain flow of the metal, ensuring structural integrity and significantly boosting the overall performance of the final product.
• Retain the inherent strength of the metal, ensuring it remains durable and reliable across a wide array of applications.
• Effortlessly eliminate defects, inclusions, and porosity, producing top-tier products with exceptional quality and dependability.
• Enjoy relatively low production costs, providing economic efficiency and cost-effectiveness throughout the manufacturing process.
• Achieve remarkable production yield and efficiency, optimizing output and ensuring a steady flow of high-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in delivering unparalleled hot forging parts and components, precisely tailored for a diverse array of industries. Our precision-engineered innovations serve sectors including automotive, food dairy, machinery, medical, plumbing, and watering. Furthermore, our expertise extends to the mining, petrochemical, electrical, energy, aerospace, and submarine industries, and beyond. Each product is a testament to meticulous design and embodies the pinnacle of excellence.

Hot forging stands as the epitome of excellence in crafting the metal manufacturing industry's most formidable components. Our vast capabilities enable us to produce both lightweight parts that weigh mere grams and substantial components that soar to several hundred kilograms. For parts requiring specialized surface finishes, we provide an array of comprehensive secondary operations. These include precision machining and cutting-edge surface finishing, ensuring each piece adheres to the most rigorous quality standards.

 

What Is Hot Forging?

Hot forging represents a state-of-the-art process where metals are heated beyond their recrystallization temperature. This drastically reduces flow stress and energy consumption while accelerating production rates. The process eases the shaping of metals and significantly minimizes fracture risks during manufacturing.

Iron and its alloys are predominantly selected for hot forging due to two vital factors: Firstly, as work hardening progresses, robust materials such as steel and iron exhibit enhanced resistance to shaping. Secondly, the cost-efficiency of hot forging these metals allows for subsequent heat treatment processes that bolster material strength without relying solely on cold working methods.

Standard temperatures for hot forging are outlined as follows: Aluminum (Al) Alloys require temperatures between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys demand temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point, preventing strain hardening during deformation. This involves plastically deforming the heated metal, shaping it in molds that may also be heated when necessary. Such high-temperature conditions enable the crafting of more intricate shapes compared to cold forging, as the metal becomes significantly more pliable.

For superalloys, known for their inherent lack of ductility, specialized techniques, such as isothermal forging, are employed to avert oxidation. This thermal process, also referred to as hot forging, maintains the workpiece at an optimal temperature throughout, ensuring the ultimate quality and integrity of the final product.

Sustaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This method eradicates cooling between mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging infuses metals with enhanced ductility, allowing them to be effortlessly manipulated into desired forms.
• Complex shapes: This process facilitates the creation of intricate and sophisticated shapes that might be impossible with other forging techniques.
• High precision: Experience exceptional precision in the dimensions and surface finishes of forged components, meeting stringent standards and expectations.
• Cost benefit: Revel in reduced production costs and improved material utilization, making hot forging a judicious and economically smart choice.
• Enhanced stiffness: The process intrinsically strengthens materials, offering greater stiffness and durability to the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, catering to a vast array of needs and specifications.
• Weight: We expertly manufacture parts ranging from lightweight ounces to robust components surpassing 100 pounds, all customized to your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Elevate the potential of your hot forged components with our expansive suite of secondary operations and customized heat treatment services. Expertly tailored to enhance performance and durability, these offerings ensure your components achieve superior strength and longevity.

• High Precision Machining: Dive into a realm of unparalleled precision and distinguished craftsmanship with our high precision machining services. Each component is engineered with meticulous attention to detail, consistently surpassing expectations and ensuring unparalleled results and customer satisfaction with every project.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive suite of manufacturing solutions that include expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our services are tailored to meet your diverse and complex manufacturing needs, delivering precision and excellence at every step.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the appearance and resilience of your products with our extensive surface treatment solutions. Enjoy the benefits of professional painting, premium anodizing, robust black oxide, and durable powder coating, all crafted to elevate both the aesthetics and durability of your products.
• Heat Treatment: Leverage our advanced heat treatment processes to optimize performance and extend the lifespan of your components. Our specialized techniques are designed to enhance strength, toughness, and wear resistance, ensuring your products consistently perform at their peak and stand the test of time.

Detailed Photos