Versatile Heavy-Duty Forging Tools for Quality Metal Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly stands as a hallmark of innovation and superior quality, earning its reputation as the esteemed forefather of Cangzhou Metallic Crafts Co., Ltd. Situated in the thriving industrial heartland of Botou, Hebei Province, China, our strategic location places us merely 200 kilometers from the vibrant and bustling metropolis of Beijing. With an illustrious legacy that spans over three remarkable decades, we have established ourselves as pioneers in the custom forging industry. Our expertise is revered across the sector, thanks to our extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery, we do not just acquire expertise; we passionately integrate cutting-edge techniques with the most advanced machinery, ensuring that our production processes continually lead the way in innovation. This relentless pursuit of progress empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unparalleled excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft that masterfully bridges the gap between historical artistry and cutting-edge metalworking techniques, underscoring its essential role in crafting high-quality components. At the heart of this process lies the graceful transformation of raw metal, meticulously maintaining its inherent strength. Our skilled artisans harness sophisticated methods, including hammering, rolling, and pressing, to expertly shape materials with precision. This intricate journey, fueled by intense heat, allows for the exquisite manipulation of metal, offering a captivating array of forging techniques, each with unique advantages that cater to diverse crafting needs.

In the realm of metalworking, forging is unparalleled, emerging as the premier choice for crafting components with superior physical properties, characterized by unmatched tensile strength and exceptional economic efficiency. The secret to these outstanding results is the adept management of the metal's grain structure. By circumventing the melting process, a harmonious blend of percussive and compressive forces is employed to perfectly align the grain structure with the intended design of the finished component. This meticulous process results in parts that boast significantly enhanced strength, far surpassing those created through machining or casting.

Botou Casting Machinery Processing Co., Ltd cordially invites you to experience the unparalleled advantages of forging firsthand. We proudly cater to a diverse spectrum of industries with our comprehensive suite of expert forging services, meticulously tailored to accommodate an extensive range of application requirements. Discover how our bespoke forging solutions can elevate your metal crafting endeavors.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

Within the expansive world of forging, there exists a plethora of specialized subtypes, each defined by its own intricate process nuances. Nevertheless, the majority of forging endeavors adhere to a fundamental sequence of steps that guarantee successful results and superior product quality.

• The success of forging is rooted in the meticulously engineered dies that expertly shape and compress metal into precise configurations. Selecting the appropriate toolset is crucial to achieving the desired specifications. Custom die designs are often indispensable to fulfill rigorous requirements, especially in large-scale production processes where multiple dies are intricately coordinated to execute tasks such as flattening, forming, and cutting with precision.
• Following comprehensive planning and the creation of precision tools, the remarkable transformation of metalworking begins. Initially, the metal billet is accurately cut to precise dimensions and subsequently heated to the specific temperature necessary for effective molding, setting the stage for the metal's transformation.
• At this pivotal stage, the choice of forging technique significantly influences the outcome. Depending on the selected method, the heated billet may be placed between dies or situated within a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped using manual hammering techniques to achieve the desired form, showcasing the versatility and adaptability of forging.
• To ensure optimal results, certain finishing processes may be essential. For instance, some dies generate excess material known as flashing, which must be meticulously trimmed to produce a flawless final product. This attention to detail is paramount in achieving superior quality and precision in the final forged components.

COLD FORGING VS HOT FORGING

 

Forging, an illustrious ancient art that has been continually honed over the centuries, is divided into two advanced techniques: hot forging and cold forging. Each method masterfully converts raw metals into robust, high-quality products, representing the zenith of precision craftsmanship.

Hot forging is a sophisticated process that gently elevates metal temperatures beyond their recrystallization point, soaring up to a blistering 2,300 degrees Fahrenheit. This technique is lauded for its exceptional energy efficiency in metal shaping, owing to the reduced yield strength and enhanced ductility. Furthermore, it thoroughly eradicates chemical inconsistencies, ensuring a uniform metal composition throughout the entire forged component.

Cold forging, on the other hand, adeptly reshapes metals at room temperature or slightly above, rigorously testing their strength and resilience. Although robust metals like high-carbon steel may present challenges, cold forging is celebrated for its unparalleled precision, delivering phenomenal dimensional accuracy, consistency, and an exquisite surface finish. This adaptable process includes bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and occasionally intermediate annealing.



ADVANTAGES

• The inherent grain flow of the metal is meticulously preserved, greatly enhancing the structural integrity of the final product.
• The innate strength of the metal is carefully maintained, ensuring the production of durable, enduring products that stand the test of time.
• The complete eradication of flaws, inclusions, and porosity yields impeccably crafted products of the highest quality.
• Relatively low production costs render this method a cost-effective and attractive choice for manufacturers seeking efficiency.
• Exceptional production efficiency and yield optimize operational productivity and resource utilization, maximizing output.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly stands at the pinnacle of innovation. We are celebrated for crafting extraordinary hot forging parts and components, meticulously engineered to perfection. Serving a vast and diverse array of industries such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, our products are a testament to our unwavering commitment to excellence in both design and functionality. Each product is a hallmark of our dedication to unparalleled quality and performance.

Hot forging is acclaimed as a superior method for forging the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities encompass the creation of lightweight parts, weighing just a few grams, to substantial components that scale hundreds of kilograms. For parts demanding exquisite surface finishes, we deploy an extensive range of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but surpasses the zenith of quality and performance, providing you with exceptional results.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving the heating of metal beyond its recrystallization point, significantly reducing flow stress and energy consumption for faster production rates. This advanced technique simplifies metal shaping and minimizes fracture risks during manufacturing, making it an invaluable method in modern metalworking.

Iron and its alloys are predominantly hot forged for two primary reasons: Firstly, as work hardening progresses, robust materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging proves cost-effective for these powerful metals, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is meticulously determined: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at soaring temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of intricate and complex shapes beyond what cold forging allows, significantly enhancing the metal's pliability and formability.

For superalloys, inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Known also as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature, ensuring superior quality and structural integrity in the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This strategy eliminates cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, facilitating their seamless transformation into desired shapes and forms with ease.
• Complex shapes: This process supports the creation of intricate and complex shapes, often unattainable through other methods, thereby broadening design possibilities and ensuring creative freedom.
• High precision: Achieve outstanding precision in dimensions and surface finishes of forged components, consistently meeting strict and exacting standards with unparalleled precision.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a financially intelligent choice for manufacturing excellence.
• Enhanced stiffness: The process inherently strengthens materials, imparting them with greater stiffness and durability, ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions that are meticulously tailored to your unique requirements, ensuring satisfaction with every product.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, we invite you to experience the zenith of precision engineering. Our elite machining services are meticulously crafted to offer unparalleled accuracy and exceptional professionalism. Each component is expertly fashioned to not only meet but surpass the stringent demands of modern industry benchmarks. With a team of adept professionals dedicated to your service, we ensure that your projects ascend to the highest quality, achieving excellence in precision and exacting standards.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of premier services designed to cater to every facet of your manufacturing requirements. Whether through expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are engineered to handle both complex and routine tasks with unmatched excellence and dependability. Entrust us with your project's triumph and witness your vision seamlessly transform into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual appeal and structural robustness of your products with our extensive range of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and long-lasting powder coating, we are devoted to elevating not just the visual allure but also the structural fortitude of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly amplify your product's performance and overall allure.
• Heat Treatment: Enhance your components' performance with our innovative heat treatment methodologies, meticulously designed to boost strength, toughness, and wear resistance. Our state-of-the-art processes are engineered to extend the longevity and functionality of your products, ensuring they not only meet but excel in any application. Experience supreme reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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