Advanced Forging Tools for Professional Heavy-Duty Metal Work

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory, a distinguished trailblazer with a proud lineage as the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands majestically as a cornerstone within the heart of Botou. Revered as a casting and forging hub of industrial brilliance in Hebei Province, China, our strategic location is merely 200 kilometers from the dynamic, bustling metropolis of Beijing. For over three decades of distinguished service, we have illuminated the path of exceptional craftsmanship in the realm of custom forging, embodying a legacy of unmatched forging prowess. Far beyond the simplistic acquisition of external expertise, our unwavering dedication permeates every facet of our operations as we passionately integrate groundbreaking techniques and cutting-edge machinery. In our relentless quest for progress and innovation, we ensure that our initiatives not only fulfill but consistently exceed market expectations, offering unwavering satisfaction and extraordinary excellence to our esteemed and cherished clientele.

A GUIDE TO FORGING PARTS

Forging stands as a revered and timeless craft, elegantly merging with modern metalworking to showcase its irreplaceable significance. At its core, forging artfully transforms raw metal while maintaining its robust integrity. Talented artisans utilize advanced techniques like hammering, rolling, and pressing to precisely shape materials. This complex process, powered by intense heat, allows for the masterful manipulation of metal, offering a remarkable diversity of forging methods, each possessing its distinct advantages.

When compared with casting and other metalworking techniques, forging emerges as the premier choice for producing components with exceptional physical properties, noted for unmatched tensile strength and exceptional cost-efficiency. The secret behind these superior outcomes lies in the intentional manipulation of the metal's grain structure. By skillfully avoiding melting, a blend of percussive and compressive forces is applied to guide the grain structure, aligning it perfectly with the desired product design. This meticulous process creates components that exhibit significantly enhanced strength over their machined or casted counterparts.

Botou Casting Machinery Processing Co., Ltd cordially invites you to explore the unparalleled advantages of forging. We serve a wide array of industries with our extensive suite of specialized forging services, expertly designed to meet a diverse range of application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

In the vast realm of forging, a multitude of specialized subtypes exist, each defined by its complex process intricacies. Nevertheless, most forging ventures follow a core sequence of steps to ensure success.

• The success of forging is anchored in the meticulously crafted dies that mold and compress metal into specific shapes. Choosing the right toolset is vital for achieving the desired form. Custom die designs are often necessary to meet exact specifications, particularly in large-scale productions where multiple dies coordinate tasks like flattening, forming, and cutting with precision.
• Following detailed planning and precision tool creation, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions, then heated to the precise temperature necessary for effective molding.
• At this critical stage, forging methodologies can vary greatly. Depending on the chosen method, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering to achieve the precise form.
• To achieve optimal results, certain finishing touches may be required. For instance, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a venerable craft that has gracefully evolved through the ages, is exquisitely divided into two primary techniques: hot forging and cold forging. Each method is a masterful transformation process, turning raw metal into robust, top-tier products that epitomize the excellence of precision metalwork.

Hot forging is a finely tuned process involving the heating of metal beyond its recrystallization point, often reaching an intense 2,300 degrees Fahrenheit. This method is revered for its exceptional energy efficiency in metal shaping, owing to lower yield strength and increased ductility. It also excels in eliminating chemical inconsistencies, promoting a uniformly consistent metal composition throughout each forged piece.

Cold forging superbly reshapes metals at room temperature or slightly above, testing their strength and durability. While formidable metals like high-carbon steel can be challenging, cold forging is celebrated for its unsurpassed precision, offering remarkable dimensional accuracy, uniform consistency, and an outstanding surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, employing advanced equipment and sometimes necessitating intermediate annealing.



ADVANTAGES

• Maintains the metal's natural grain flow, profoundly enhancing the structural integrity of the final product.
• Preserves the metal's inherent strength, ensuring products that are robust, long-lasting, and truly timeless.
• Eliminates imperfections, inclusions, and porosity completely, resulting in impeccably crafted items.
• Offers relatively low production costs, making it an economically appealing and competitive option for manufacturers.
• Delivers exceptional production efficiency and yield, significantly enhancing operational productivity and optimizing resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is celebrated for consistently delivering superior hot forging parts and components. Meticulously crafted with precision, our products cater to a diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, irrigation, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, as well as many others. Each product reflects our unwavering dedication to excellence in both design and functionality.

Hot forging is renowned for producing some of the most durable components within the metal manufacturing industry. Our extensive capabilities range from crafting lightweight parts weighing just a few grams to robust components of hundreds of kilograms. For components requiring specific surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing. This detail-oriented approach ensures each piece reaches the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point, significantly reducing flow stress and lowering energy consumption while enabling accelerated production rates. This efficient method simplifies metal forming and dramatically reduces the risk of fractures during manufacturing, making it an indispensable technique in contemporary metalworking.

Iron and its alloys are predominantly hot forged due to two key reasons: Firstly, as work hardening progresses, robust materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these metals proves to be cost-effective, allowing for subsequent heat treatment processes that bolster strength without solely depending on cold working techniques.

The typical temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures soaring to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The heated metal is plastically deformed and meticulously shaped in molds, which may also be heated when necessary. This high-temperature environment enables the creation of more intricate designs than cold forging, enhancing the metal's pliability and formability.

For superalloys, which are naturally less malleable, advanced techniques such as isothermal forging are employed to prevent oxidation. Known as hot forging, this thermal process keeps the workpiece at an optimal temperature throughout, ensuring superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is accomplished by heating the mold to a temperature close to or slightly below that of the workpiece. This approach prevents cooling at mold interfaces, thereby optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with enhanced ductility, allowing for easier manipulation into desired shapes and forms.
• Complex shapes: This process supports the creation of intricate and complex designs that may be unattainable through other forging methods, expanding the horizons of design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that demanding standards are consistently achieved.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a financially astute choice for manufacturing requirements.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, ensuring enduring performance.
• Size: Our product offerings span from compact 1-inch parts to substantial 30-inch components. We are committed to addressing diverse needs and specifications, providing solutions precisely tailored to your requirements.
• Weight: We manufacture parts ranging from light ounces to robust components exceeding 100 pounds, carefully crafted to meet your specific needs and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the pinnacle of precision with our top-tier machining services. Each component is meticulously crafted with unmatched accuracy and professionalism, delivering results that consistently exceed industry benchmarks. Allow our team of seasoned experts to guide your projects to perfection, achieving the ultimate in quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Discover our extensive array of cutting-edge services designed to fulfill all your manufacturing needs. From precision punching and drilling to meticulous tapping, seamless bending, and intricate milling, we offer solutions that masterfully handle both complex and straightforward tasks with excellence and reliability. Count on us for the success of your project.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our comprehensive surface treatment solutions. Featuring expert painting, superior anodizing, robust black oxide, and long-lasting powder coating, we are dedicated to enhancing both the visual appeal and structural integrity of your components. Trust Botou Casting Machinery Processing Co., Ltd to enhance your product's performance and appearance.
• Heat Treatment: Amplify your component's performance with our advanced heat treatment processes, designed to augment strength, toughness, and wear resistance. Our cutting-edge techniques are crafted to maximize the durability and functionality of your products, ensuring they excel in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's advanced solutions.

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