Heavy-Duty Tools for Advanced Precision Metal Forging Services

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 02514255324567
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, we have carved a niche as leaders in the custom forging industry, renowned for our extraordinary craftsmanship and dedication to excellence. Our commitment goes beyond simply acquiring expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the forefront of innovation. Our relentless pursuit of progress enables us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging, a timeless craft drenched in rich history, seamlessly integrates into modern metalworking as a testament to its unparalleled significance. At its essence, forging is an art that elegantly metamorphoses raw metal while preserving its formidable strength. Skilled artisans wield advanced techniques such as hammering, rolling, and pressing to meticulously shape materials with precision. This multifaceted process, driven by intense heat, allows for the masterful manipulation of metal, presenting an impressive spectrum of forging methods, each with unique benefits.

When juxtaposed with casting and other metalworking techniques, forging emerges as the optimal solution for crafting components with superior physical attributes, characterized by unmatched tensile strength and noteworthy cost-effectiveness. The secret to these extraordinary results lies in the expert management of the metal's grain structure. By avoiding melting, a strategic blend of percussive and compressive forces is employed to guide the grain structure, aligning it precisely with the design of the finished product. This intricate process yields components with significantly enhanced durability compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled advantages of forging firsthand. We cater to a diverse range of industries with our comprehensive suite of expert forging services, meticulously tailored to fulfill a wide spectrum of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: DISCOVERING THE HIDDEN SECRETS

Within the expansive domain of forging, numerous specialized subcategories exist, each distinguished by intricate process nuances. Nonetheless, most forging endeavors adhere to a foundational series of steps that ensure successful outcomes.

• The success of forging is anchored in the precisely engineered dies that mold and compress metal into distinct shapes. Selecting the appropriate toolset is crucial for attaining the desired results. Custom die designs are often indispensable to meet stringent specifications, particularly in large-scale production runs where multiple dies seamlessly synchronize tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformative journey of metalworking ensues. Initially, the workpiece, or billet, is meticulously cut to precise dimensions and subsequently heated to the exact temperature essential for effective molding.
• At this pivotal stage, forging techniques can vary significantly. Based on the selected method, the heated billet may be strategically positioned between dies or placed into a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature and is expertly shaped using manual hammering techniques to achieve the desired form.
• To achieve optimal results, specific finishing touches may be necessary. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient art masterfully refined over centuries, distinguishes itself through two primary techniques: hot forging and cold forging. Each approach uniquely transforms raw metals into durable, high-quality products, representing the zenith of precision craftsmanship and innovation.

Hot forging involves the precise heating of metal to temperatures surpassing its recrystallization point, soaring to an intense 2,300 degrees Fahrenheit. Celebrated for its remarkable energy efficiency, this technique enhances metal shaping by reducing yield strength and increasing ductility. Additionally, it eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition across the entire forged piece.

Cold forging, alternatively, artfully reshapes metals at ambient temperatures or slightly above, challenging their strength and fortitude. Although tougher metals like high-carbon steel pose resistance, cold forging is esteemed for its unrivaled precision, achieving remarkable dimensional accuracy, consistency, and an excellent surface finish. This adaptable method encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and at times, intermediate annealing processes.



ADVANTAGES

• Preservation of the metal's inherent grain flow, significantly enhancing the structural strength and integrity of the final product.
• The retention of the metal's innate strength, ensuring the creation of durable, long-lasting products that withstand the test of time.
• The complete eradication of flaws, inclusions, and porosity, leading to meticulously crafted, impeccable products.
• Relatively low production costs, rendering it a cost-efficient and attractive choice for manufacturers seeking quality and savings.
• Exceptional production efficiency and yield, optimizing operational productivity and the strategic use of resources.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the industry in innovation, gaining renown for crafting extraordinary hot forging parts and components. These precision-engineered marvels serve an expansive array of industries, such as automotive, food dairy, machinery, medical, plumbing, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each remarkable product epitomizes our steadfast commitment to achieving unparalleled excellence in both design and functionality.

Hot forging is celebrated as a premier method for crafting exceptionally tough and durable components within the metal manufacturing domain. Our vast capabilities encompass the production of lightweight parts weighing mere grams to substantial components weighing hundreds of kilograms. For parts demanding exquisite surface finishes, we provide an extensive suite of secondary operations, including precision machining and advanced surface finishing techniques. Such meticulous craftsmanship ensures each piece not only meets but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metal is heated beyond its recrystallization point. This advanced technique minimizes flow stress and energy expenditure, resulting in significantly accelerated production rates. It streamlines metal shaping and drastically reduces fracture risks during manufacturing, establishing it as an indispensable method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two compelling reasons: Firstly, as work hardening progresses, these formidable materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals is cost-effective, paving the way for subsequent heat treatment processes that enhance strength without exclusively relying on cold working methods.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are expertly heated beyond their recrystallization points to prevent strain hardening during deformation. Once properly heated, the metal undergoes plastic deformation and is skillfully shaped in molds, which may also be heated when necessary. This elevated temperature condition allows for the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are utilized to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, making it easier to mold them into desired shapes and forms.
• Complex shapes: The process enables the creation of intricate and complex shapes that may be impossible with other forging methods, thus expanding design possibilities.
• High precision: Achieve remarkable precision in the dimensions and surface finishes of forged components, ensuring rigorous and exacting standards are consistently met with precision.
• Cost benefit: Benefit from reduced production costs and improved material utilization, establishing hot forging as a financially astute and clever choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, thus ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, discover the pinnacle of precision engineering. Immerse yourself in our high-end machining services, meticulously crafted to deliver unmatched accuracy and extraordinary professionalism. We design each piece to not only fulfill but surpass the rigorous demands of today's industry standards. With a team of seasoned experts at your disposal, we ensure your projects reach the height of perfection, achieving unrivaled quality and precise exactitude in every detail.
• Punching, Drilling, Tapping, Bending, Milling: Explore our expansive suite of premier services, tailored to meet every nuance of your manufacturing needs. Whether it's expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are engineered for both complex and straightforward tasks, delivering unmatched excellence and reliability. Trust us with your project's success and witness the transformation of your vision into reality, with precision and stunning execution.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic and structural excellence of your products with our comprehensive surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and enduring powder coating, we are committed to enhancing both the visual allure and structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly boost your product's durability, performance, and overall appeal.
• Heat Treatment: Enhance the performance of your components with our advanced heat treatment methodologies, meticulously crafted to boost strength, toughness, and wear resistance. Our cutting-edge processes are designed to extend the life and functionality of your products, ensuring they excel in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions, setting the benchmark for excellence.

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