Trusted Metal Forging Products for Innovative Global Distribution Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, an art as ancient as it is esteemed, remains a pinnacle of excellence within the modern metalworking arena. This revered craft masterfully transforms solid raw metal through the skilled orchestration of hammering, rolling, or pressing. By employing elevated heat levels, adept artisans shape the metal, offering diverse processes, each with unique benefits. These refined methodologies not only preserve the metal's structural strength but also enhance its versatility for a myriad of applications.

In the sphere of metalworking, forging holds unparalleled status, renowned for creating components with exceptional physical characteristics, notably unmatched tensile strength, achieved with impressive economic efficiency. This superior quality stems from the expert manipulation of the metal's natural grain structure. Unlike casting or machining, forging applies controlled impact or compressive forces to precisely align the grain along the product's contour. This results in components that far exceed the strength of those produced by machining or casting methods.

Unlock the unrivaled potential of forging with Botou Casting Machinery Processing Co., Ltd. Committed to a wide spectrum of industries, we offer a comprehensive suite of refined forging services meticulously tailored to meet diverse application demands. Experience the precision and durability that our expert techniques bring to your projects, ensuring exceptional results every time.

A DEEP DIVE INTO THE FORGING PROCESS

Within the expansive realm of forging, a vibrant array of specialized subtypes exists, each characterized by its distinct procedural nuances. Despite these differences, most forging endeavors follow a core sequence of steps, ensuring consistency and precision throughout the process.

• The art of forging relies on the use of meticulously engineered dies, which shape and compress metal to achieve the desired forms. Selecting the appropriate toolset is crucial for attaining the exact shape required. Custom die designs often become essential to meet stringent specifications, particularly in large-scale production runs where multiple dies collaborate to flatten, form, or cut the metal with precision.
• Following meticulous planning and the creation of precise tools, the metalworking journey commences. The initial workpiece, known as a billet, is carefully cut to the required dimensions and then heated to a temperature that is ideal for shaping.
• At this juncture, forging techniques exhibit significant diversity. Depending on the selected method, the heated billet may be placed between dies or positioned within a pre-shaped cavity for compression. Conversely, during cold forging, the billet remains at room temperature and is manually hammered into the desired shape.
• To ensure a pristine finish, certain final refinements may be necessary. For instance, some dies may produce excess material, known as flashing, which must be carefully trimmed away to achieve a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This technique is celebrated for its remarkable efficiency in reducing the energy required to shape metal, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although strong metals like high-carbon steel may initially offer resistance, cold forging excels in delivering unparalleled precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through with techniques such as bending, extruding, cold drawing, and cold heading, albeit these might require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance of the final product to unmatched levels.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a vast range of demanding applications.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability.
• Relatively low production costs, providing economic efficiency and unparalleled cost-effectiveness throughout the manufacturing processes.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring robust performance across all sectors.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are committed to producing unparalleled hot forging parts and components that seamlessly cater to diverse industries around the globe. Our expertly crafted products are pivotal across a broad spectrum, including automotive, food dairy, machinery, medical, plumbing, and watering sectors. Our expertise further extends to domains such as mining, petrochemical, electrical, energy, aerospace, and submarine industries, among others. Every product we craft embodies our meticulous design prowess and unwavering dedication to premium quality.

Hot forging stands as the pinnacle of techniques for creating some of the metal industry's most durable components. Our comprehensive capabilities empower us to fabricate everything from lightweight parts weighing mere grams to hefty components tipping several hundred kilograms. For parts requiring unique surface finishes, we offer an extensive array of secondary operations, including precision machining and advanced surface finishing, ensuring that each piece adheres to the highest quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving the heating of metals beyond their recrystallization temperature. This crucial stage significantly reduces flow stress and energy usage, accelerating the production rate. It enhances the metal shaping process while substantially lowering fracture risks during manufacturing.

Iron and its alloys are predominantly selected for hot forging due to two primary reasons: Firstly, as work hardening advances, robust materials like steel and iron become increasingly resistant to deformation. Secondly, the cost-efficiency of hot forging these metals facilitates subsequent heat treatment processes that enhance material strength without sole reliance on cold working techniques.

Standard temperatures for hot forging comprise: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening during deformation. The process encompasses plastically deforming the heated metal and molding it within heated molds. This high-temperature condition permits the creation of more complex shapes than cold forging, as the metal becomes more malleable.

For superalloys, which inherently possess low ductility, specialized techniques like isothermal forging are employed to prevent oxidation. Known as hot forging, this thermal method maintains the workpiece at an optimal temperature throughout, ensuring top-tier quality and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold to a level near or slightly below the workpiece's temperature. This technique eradicates cooling between mold interfaces, optimizing metal flow properties and enhancing the accuracy of forming.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, allowing them to be seamlessly transformed into desired forms.
• Complex shapes: This process facilitates the creation of intricate and sophisticated shapes that might be impossible to achieve through other forging techniques.
• High precision: Experience remarkable precision in the dimensions and surface finishes of forged components, meeting the most rigorous standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a notably cost-effective choice.
• Enhanced stiffness: The process inherently augments the strength of materials, imparting greater stiffness and durability to the final products.
• Size: Our offerings range from compact 1-inch parts to substantial 30-inch components, accommodating a wide array of demands and specifications.
• Weight: We craft parts ranging from light ounces to robust components exceeding 100 pounds, meticulously tailored to your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover the pinnacle of engineering excellence with our comprehensive suite of secondary operations and bespoke heat treatment services. Each meticulously crafted process is designed to unlock unparalleled potential, delivering peak performance, enhanced durability, and tailored precision to meet your exact specifications, ensuring unmatched reliability.

• High Precision Machining: Immerse yourself in the art of precision and craftsmanship with our high precision machining services. Every component is crafted with an unwavering commitment to detail, ensuring that not only are expectations met, but exceeded. Experience superior quality and satisfaction with our unwavering dedication to delivering excellence and precision every single time.
• Punching, Drilling, Tapping, Bending, Milling: Explore our versatile manufacturing solutions that offer expert punching, precise drilling, meticulous tapping, seamless bending, and refined milling. These services are engineered to cater to your diverse manufacturing needs with unparalleled precision and exceptional excellence, ensuring your projects are delivered with outstanding quality and efficiency.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the aesthetics and longevity of your products with our wide range of surface treatment solutions. Benefit from our expert painting, superior anodizing, robust black oxide, and durable powder coating, each designed to enhance beauty and resilience, ensuring your products are as stunning as they are enduring.
• Heat Treatment: Harness the full potential of your components with our cutting-edge heat treatment processes. Our innovative techniques are crafted to optimize performance, boost strength, and significantly extend component longevity. Ensure your products achieve exceptional strength, toughness, and wear resistance with our state-of-the-art solutions, designed for ultimate durability.

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