Precision Brass Spare Parts Forging with Custom Logo Options Available

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, a venerated technique deeply embedded in ancient traditions, proudly retains its prestigious role within the modern metalworking landscape. At its essence, the art of forging exquisitely metamorphoses raw metal while steadfastly preserving its solid state through the masterful application of hammering, rolling, or pressing. This intricate craftsmanship leverages elevated temperatures to skillfully mold metal, offering a rich array of forging variations, each uniquely bestowed with distinct advantages.

In the realm of metalworking, forging stands unparalleled, surpassing casting and other techniques by producing components celebrated for their exceptional physical properties, notably unmatched tensile strength, all while remaining economically appealing. The secret behind these extraordinary attributes lies in the strategic manipulation of the metal's grain structure. By eschewing the melting process, the deliberate percussive or compressive forces guide the grain to flawlessly align with the final product's contours, culminating in components that exhibit markedly enhanced strength when compared to their machined or cast equivalents.

Botou Casting Machinery Processing Co., Ltd warmly invites you to delve into the myriad benefits of forging. Our esteemed company caters to a diverse array of industries through an extensive suite of adept forging services, meticulously tailored to fulfill a wide spectrum of application requirements.

AN ALL-ENCOMPASSING EXPLORATION OF THE FORGING PROCESS

Within the expansive realm of forging, a diverse array of specialized subtypes flourish, each distinguished by its procedural intricacies. Despite these differences, the majority of forging operations adhere to a core sequence of foundational steps that define the process.

• The triumph of forging resides in the artfully crafted dies that shape and compress metal into desired configurations. The selection of an ideal toolset is crucial for realizing the intended form. Often, bespoke die designs are imperative to meet stringent specifications, particularly in large production runs where multiple dies synchronize tasks such as flattening, forming, or cutting with precision.
• After thorough planning and meticulous precision toolmaking, the transformative metalworking phase commences. Initially, the workpiece, referred to as a billet, is meticulously cut to the requisite dimensions. It is then heated to the precise temperature deemed necessary for molding.
• Here, forging methodologies diverge considerably. Depending on the chosen process, the heated billet may be strategically positioned between dies or within a preformed cavity and compressed. Alternatively, in the case of cold forging, the billet remains at room temperature, where it is expertly hammered to achieve the desired shape.
• To attain an immaculate finish, certain final touches may be requisite. For instance, specific dies may produce excess material, known as flashing, which necessitates careful trimming to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging stands as a time-honored craft, which has gracefully transformed over centuries into two distinct methodologies: hot forging and cold forging. Each of these unique techniques, with their own strategic processes, ultimately leads to the metamorphosis of raw metal into robust, superior-quality products, enabling endless possibilities in manufacturing.

Hot forging embodies the fascinating process of elevating metal beyond its recrystallization temperature, occasionally reaching a scorching 2,300 degrees Fahrenheit. This technique is hailed for its proficiency in reducing the energy expenditure required to shape metal, attributed to the decreased yield strength and increased ductility. Additionally, hot forging adeptly eliminates chemical imperfections, ensuring a uniformly consistent metal composition, thereby enhancing overall material integrity.

Cold forging, conversely, dares to shape the resilience of metals at ambient or slightly elevated temperatures. While formidable metals such as high-carbon steel may pose resistance due to their inherent strength, cold forging triumphs in delivering precision with extraordinary dimensional accuracy, uniformity, and an exquisite surface finish. This method's versatility is exemplified through techniques like bending, extruding, cold drawing, and cold heading, although these may involve higher equipment requirements and occasional intermediate annealing to achieve desired results.



ADVANTAGES

• Preserve the natural grain flow of the metal, ensuring structural integrity and enhancing the overall performance of the final product.
• Maintain the inherent strength of the metal, safeguarding its durability and reliability in various applications.
• Eliminate defects, inclusions, and porosity, resulting in high-caliber products with superior quality and dependability.
• Relatively low production costs, offering economic efficiency and cost-effectiveness in manufacturing processes.
• Outstanding production yield and efficiency, optimizing output and ensuring a consistent supply of high-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in our ability to deliver superior hot forging parts and components, crafted with precision to serve a wide array of industries. Our products, engineered to perfection, cater to sectors such as automotive, food dairy, machinery, medical, plumbing, and watering. Our expertise extends further to the mining, petrochemical, electrical, energy, aerospace, and submarine industries, among others. Each product we design is a testament to our commitment to excellence and quality.

Hot forging is celebrated as a top-tier technique for creating the metal manufacturing industry's most robust components. Our extensive capabilities empower us to produce lightweight parts weighing mere grams, as well as substantial components that weigh several hundred kilograms. For parts that demand special surface finishes, we provide a comprehensive array of secondary operations, including precision machining and cutting-edge surface finishing, ensuring every piece meets rigorous quality standards and exemplifies excellence.

 

What Is Hot Forging?

Hot forging is an innovative process that involves heating metals beyond their recrystallization temperature. This leads to a significant reduction in flow stress and energy consumption, facilitating a quicker production rate. The process makes shaping metals easier while greatly reducing the risk of fractures during manufacturing, offering efficiency and reliability.

Iron and its alloys are predominantly chosen for hot forging due to two key reasons: Firstly, as work hardening progresses, robust materials such as steel and iron become increasingly resistant to shaping. Secondly, the cost-effectiveness of hot forging these metals allows for subsequent heat treatment processes that enhance material strength, eliminating the need to rely exclusively on cold working methods.

Standard temperatures for hot forging are: Aluminum (Al) Alloys require 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys need 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated above their recrystallization point to avoid strain hardening during deformation. This involves plastically deforming the heated metal and shaping it in molds that may also be heated. This high-temperature environment allows for crafting more complex shapes compared to cold forging, as metals become significantly more pliable.

For superalloys, which are naturally less ductile, specialized techniques like isothermal forging are used to prevent oxidation. Known as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and integrity of the final product.

Maintaining the workpiece's temperature involves heating the mold to a temperature close to or slightly below that of the workpiece. This technique eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging grants metals superior ductility, allowing for effortless manipulation into desired forms.
• Complex shapes: This process enables the creation of intricate and sophisticated shapes that might be unachievable with other forging techniques.
• High precision: Achieve exceptional precision in dimensions and surface finishes of forged components, consistently meeting stringent standards.
• Cost benefit: Benefit from reduced production costs and superior material utilization, making hot forging an economically wise choice.
• Enhanced stiffness: This process inherently strengthens materials, imparting greater stiffness and durability to the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, designed to meet a variety of needs and specifications.
• Weight: We manufacture parts that range in weight from light ounces to robust components exceeding 100 pounds, tailored to your specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Elevate the capabilities of your hot forged components with our full suite of secondary operations and bespoke heat treatment services. Our solutions are expertly crafted to enhance performance and ensure exceptional durability, tailored precisely to meet your unique requirements.

• High Precision Machining: Experience unparalleled precision and skillful artistry with our high precision machining services. Each component is expertly crafted with meticulous attention to detail, surpassing expectations to deliver outstanding results and total satisfaction every time.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive suite of manufacturing solutions, specially designed to handle your complex needs with finesse. From expert punching to precise drilling, accurate tapping, seamless bending, and meticulous milling, our services deliver precision and excellence at every stage.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the appearance and durability of your products with our extensive range of surface treatments. Our offerings include professional painting, premium anodizing, robust black oxide, and resilient powder coating solutions, all tailored to augment aesthetics and longevity.
• Heat Treatment: Unlock the full potential of your components with our advanced heat treatment processes. Designed to boost strength, toughness, and wear resistance, our state-of-the-art techniques ensure your products achieve peak performance and extended lifespan.

Detailed Photos